Cylinder Head Removal and Disassembly
1. Loosen bolts in order as shown and remove cylinder
head assembly.
2. Use a valve spring compressor tool to compress
valve spring. Remove retainer lock. Remove valve
spring retainer, valve spring, valve spring seat and
valve.
NOTE: Keep removed parts in order according to cylin
der number and intake/exhaust.
3. Use a pliers to remove valve stem seal. DO NOT re-
use stem seals.
Cylinder Head Inspection
1. Before cleaning cylinder head, check for coolant leak
age, exhaust leakage, damage and cracks. Clean cylin
der head, removing all oil, sealant and carbon deposits.
After cleaning oil passage, blow out with compressed air
and check for blockage.
2. Use a straight edge and feeler gauge to measure flat
ness. If amount of warpage exceeds limit, correct by
grinding.
Warpage standard value
Warpage limit
Grinding limit
Height of cylinder head
(standard value of new part)
NOTE: Together with cylinder block to be assembled,
grinding to within 0.2 mm (.0079 in.) is possible.
Workman 3000/4000 Series
0.05 mm (.0020 in.)
0.2 mm (.0079 in.)
0.2 mm (.0079 in.)
108.9 – 109.1 mm
(4.287 – 4.295 in.)
Page 3 – 87
Figure 169
Figure 170
Figure 171
A
G
F
B
C
D
E
Figure 172
Liquid Cooled Gas Engine