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Summary of Contents for Toro 07360
- Page 1 Form No. 3355–925 Rev C Workman 3200 & 4200 Liquid Cooled Gas Utility Vehicle Model No. 07360—Serial No. 260000001 and Up Model No. 07361—Serial No. 260000001 and Up Model No. 07361TC—Serial No. 260000001 and Up Model No. 07365—Serial No. 260000001 and Up Operator’s Manual...
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Page 2: Table Of Contents
....Check Transaxle / Hydraulic Fluid ... . W 2006 by The Toro Company 8111 Lyndale Avenue South All Rights Reserved... -
Page 3: Warning
Whenever you need service, genuine Toro parts, or • ANSI/UL 558; Internal Combustion Engine Powered additional information, contact an Authorized Toro Industrial Trucks Distributor or Toro Customer Service and have the model ADDRESS: and serial numbers of your product ready. These numbers American National Standards Institute, Inc. -
Page 4: Supervisor's Responsibilities
Remove replacement manual is available by sending complete equipment from vehicle bed before filling model and serial number to: The Toro Company, 8111 Lyndale Avenue South, Minneapolis, Minnesota 55420. • Check the safety interlock system daily for proper operation. -
Page 5: Maintenance
• Never overload your vehicle. Name plate (located under – When dumping, do not let anyone stand behind middle of dash) shows load limits for vehicle. Never vehicle and do not dump load on any one’s feet. overfill attachments or exceed the vehicle maximum Release tailgate latches from side of box, not from GVW. -
Page 6: Sound Pressure Level
Such use could void the product warranty of The TORO Company. • This vehicle should not be modified without the TORO Company’s authorization. Direct any inquiries to The TORO Company, Commercial Division, Vehicle Engineering Dept., 8111 Lyndale Ave. -
Page 7: Safety And Instruction Decals
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9852 1. Warning—read the 2. Crushing hazard—install the Operator’s Manual. cylinder lock. - Page 8 105-4215 93-9850 1. Warning—avoid pinch points. 1. Do not repair or revise—read the Operator’s Manual. 93-9862 93-9449 1. Entanglement hazard, shaft—stay away from moving parts. 1. Read the Operator’s 3. Add grease (9 grease Manual. points). 2. Grease every 100 hours. 106-2352 1.
- Page 9 106-2353 106-2355 1. Electrical power 1. Slow to fast 2. Transmission—third high; no fast speed 106-2377 1. Locked 6. Power take-off (PTO) 9. Entanglement hazard, 11. Extend hydraulics shaft—keep bystanders a 2. Differential lock 7. Disengage 12. Transmission—high speed safe distance from the 3.
- Page 10 110-2599 1. Warning—read the Operator’s Manual. 2. Fire hazard—stop the engine before fueling. 3. Tipping hazard—read the Operator’s Manual and receive training before operating the machine, use caution and drive slowly when driving on slopes, slow down and turn gradually, do not exceed 20 mph (32 kph), and drive slowly over rough terrain or when carrying a full or heavy load.
- Page 11 2. No fire, open flames, or cause blindness and 106-7900 smoking. other injuries For model 07360 only 3. Caustic liquid/chemical 8. Battery acid can cause burn hazard 1. The maximum load is 1150 kg, the vehicle weight is 664 kg, blindness or severe 4.
- Page 12 106-2384...
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Page 13: Specifications
Specifications Note: Specifications and design subject to change without notice. General Specifications 4 wheel step through, out front operator style, two person vehicle. Certified to meet Type SAE J2258. Daihatsu 31 hp, three cylinder, liquid cooled, counterbalanced, gasoline engine; regulated to 3650 rpm maximum by a mechanical governor. 58.1 cu. in. (952 cc) Engine displacement. -
Page 14: Dimensions
High range: 7.6/11.5/19.8 mph Low range: 2.9/4.5/7.7 mph Ground Speed Reverse Speeds w/24” Tires High range: 7.2 mph Low range: 2.8 mph Model 07360 – 1565 lbs. Base Weight Model 07361 – 1895 lbs. (Dry weight) Model 07365 – 2030 lbs. Rated Capacity Model 07360 –... -
Page 15: Setup
Setup Note: Determine the left and right side of the machine from the normal operating position. Description Qty. Rear fender Capscrew, 3/8 x 1–1/4 in. Mount rear fenders Locknut, 3/8 Support plate Wheel nut Front wheel Mount wheels Wheel nut Rear wheel Steering wheel Foam seal... -
Page 16: Install Rear Fenders
Install Rear Fenders Install Wheels 1. Loosen the locknuts and capscrews securing tail light 1. Remove lug nuts securing wheels to wheel brackets. brackets to right and left frame brackets (Fig. 1). Retain lug nuts. 2. Pivot tail light brackets rearward and tighten capscrews 2. -
Page 17: Install Front Fenders
Install Front Fenders Activate and Charge Battery 1. Align the five fender mounting holes with the holes in If battery is not filled with electrolyte or activated, it must each side of body (Fig. 5). be removed from vehicle, filled with electrolyte and charged. -
Page 18: Full Bed Removal
3. Remove filler caps from battery and slowly fill each Warning cell until electrolyte is just above the plates. 4. Replace filler caps and connect a 3 to 4 amp battery Incorrect battery cable routing could damage the charger to the battery posts. Charge the battery at a rate machine and cables causing sparks. -
Page 19: Re-Install Full Bed
4. Remove lynch pins and clevis pins securing pivot Caution brackets to frame channels (Fig. 10). 5. Lift bed off vehicle. The full bed weighs approximately 325 pounds, so do not try to install or remove it by yourself. Use Caution an overhead hoist or get the help of two or three other people. -
Page 20: Before Operating
Before Operating Caution Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from the switch. Any load material must be removed from bed or other attachment before working under raised bed. Always rotate Figure 13 safety support to the down position before working under raised bed. -
Page 21: Fill Fuel Tank
Fill Fuel Tank Fuel tank capacity is approximately 7 gallons. The Toro Company Strongly Recommends The Use Of Fresh, Clean, Unleaded Regular Grade Gasoline In Toro Gasoline Powered Products. Unleaded Gasoline Burns Cleaner, Extends Engine Life, And Promotes Good Starting By Reducing The Build–up of... -
Page 22: Check Transaxle / Hydraulic Fluid
Caution If the engine has been running, the pressurized, hot coolant can escape and cause burns. • Do not open the radiator cap when the engine is running. • Allow engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning hand. -
Page 23: Check Torque Of Wheel Nuts
Check Torque Of Wheel Nuts Warning Failure to maintain proper torque of the wheel nuts could result in failure or loss of wheel and may result in personal injury. Torque the front and rear wheel nuts to 45–65 ft.-lb. after 1–4 hours of operation and again after 10 hours of operation. -
Page 24: Operation
Operation Caution Note: Determine the left and right side of the machine from Worn or misadjusted brakes may result in the normal operating position. personal injury. If brake pedal travels to within 1–1/2” of the vehicle floor board, the brakes must Controls be adjusted or repaired. -
Page 25: Parking Brake
Parking Brake Whenever the engine is shut off, the parking brake (Fig. 23) must be engaged to prevent accidental movement of the vehicle. To engage the parking brake, pull back on lever. To disengage, push lever forward. Make sure parking brake is released before moving vehicle. -
Page 26: Hour Meter
If oil level was low, but adding oil does not cause light to go out when engine is restarted, turn engine off Ignition Switch immediately and contact your local TORO distributor for assistance. The ignition switch (Fig. 24), used to start and stop the engine, has three positions: OFF, RUN and START. -
Page 27: Pre-Starting Checks
3. Move gear shift lever to 1st gear. • Check all fluid levels and add the appropriate amount of Toro specified fluids, if any are found to be low. 4. Release clutch pedal smoothly while depressing accelerator pedal. -
Page 28: Stopping Vehicle
• To assure optimum performance of the brake system, Important Always stop vehicle before shifting to burnish (break–in) the brakes before use. To burnish reverse or forward. brakes: Operate the vehicle at full speed for 3 minutes, Note: Avoid long periods of engine idling. apply the brakes for 30 seconds while driving in 1st gear. -
Page 29: Operating Characteristics
One of the major causes of accidents is fatigue. Be sure to Caution take occasional breaks. It is very important that you stay alert at all times. If safety interlock switches are disconnected or Never operate the vehicle, or any equipment, if you are damaged the machine could operate unexpectedly under the influence of alcohol or other drugs. -
Page 30: Speed
When using heavy attachments (more than 1000 pounds), The TORO WORKMAN is equipped with a roll bar, hip such as sprayers, top dressers, or spreaders, etc., operating restraints, seat belts and hand hold. The ROPS system... -
Page 31: Hills
Loading And Dumping accident. In the event of a tipover, the risk of serious injury or death will be reduced if the operator is using the ROPS system and follows the instructions provided. The weight and position of the cargo and passenger can change the vehicle center of gravity and vehicle handling. -
Page 32: Using The Differential Lock
In case of emergency, the vehicle can be towed for a short lock can be enough to get you into dangerous distance. However, Toro does not recommend this as a situations such as climbing slopes that are too standard procedure. -
Page 33: Trailer Towing
Several types of tow hitches are available for the Workman, depending on your application. Contact your Authorized TORO Distributor for details. When equipped with a tow hitch bolted onto rear axle tube, your Workman can tow trailers or attachments with a Gross Trailer Weight (GTW) up to 1500 lbs. - Page 34 Disconnection then out to the reservoir. This is a momentary position and when the lever is released it spring returns to the center off Note: With both the vehicles turned off, move the lift lever position. Momentarily holding and then releasing the back and forth to remove the system pressure and ease the control lever in this position will provide flow to quick disconnection of the quick couplers.
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Page 35: Maintenance
Maintenance Note: Determine the left and right side of the machine from the normal operating position. Service Interval Chart Greasing Bearings And Bushings The vehicle has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If machine is operated under normal conditions, lubricate all bearings and bushings after every 100 hours of operation. - Page 36 Figure 37 Figure 34 Figure 38 Figure 35 Figure 36...
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Page 37: Maintenance
Maintenance Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval • Check cable adjustments • Torque wheel lug nuts After first 10 hours • Replace transaxle filter After first 50 hours • Replace the engine oil and filter. • Check the battery fluid level. Every 50 hours •... -
Page 38: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check the safety interlock operation. Check service and park brake operation. Check the fuel level. Check the accelerator operation Check the clutch and shifter operation Check the engine oil level. -
Page 39: Heavy Duty Operation
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Heavy Duty Operation Warning Important If the vehicle is subjected to any of the conditions listed below, maintenance should be performed Before servicing or making adjustments to the twice as frequently:... -
Page 40: Jacking Vehicle
3. Push bed support onto cylinder rod, making sure 2. Do not work under vehicle without jack stands support end tabs rest on end of cylinder barrel and on supporting it. The vehicle could slip off jack, injuring cylinder rod end (Fig. 40). any one beneath it. -
Page 41: Changing Engine Oil And Filter
2. Remove drain plug and let oil flow into drain pan. When oil stops, install drain plug. Î Î Î Î Figure 44 1. Engine oil drain plug Figure 43 1. Air cleaner cover 2. Filter 3. Remove oil filter. Apply a light coat of clean oil to the new filter seal before screwing it on. -
Page 42: Removing Debris From Engine Cooling System
4. Remove clamps securing fuel filters to fuel lines. 3. Clean radiator and screen thoroughly with compressed air. Note: Blow debris away from radiator. Changing Engine Coolant 1. Park machine on a level surface. 2. Raise bed (if so equipped) and place safety support on extended lift cylinder to hold up bed. -
Page 43: Adjusting Belts
11. Stop engine. Recheck level and replenish, if required. Adjusting Belts Check condition and tension of all belts after first day of operation and every 200 operating hours thereafter. Raise bed (if so equipped) and position safety support on extended lift cylinder to hold up bed. Alternator belt 1. -
Page 44: Adjusting Accelerator Pedal
3650 rpm. If the speed is every 800 hours. not correct, refer to the Workman Service Manual 1. Position the vehicle on a level surface, stop engine, or contact your authorized Toro engage the parking brake and remove key from ignition Dealer/Distributor for assistance. switch. -
Page 45: Replacing Hydraulic Filter
4. Assure filter mounting area is clean. Screw filter on until gasket contacts mounting plate. Then tighten filter one–half turn. 5. Start engine and let run for about two minutes to purge air from the system. Stop the engine and check the hydraulic oil level and for leaks. -
Page 46: Replacing Spark Plugs
1. Position vehicle on a level surface, stop engine, engage Important A cracked, fouled, dirty or otherwise parking brake and remove key from ignition switch. malfunctioning spark plug must be replaced. Do not sand blast, scrape, or clean electrodes by using a wire 2. -
Page 47: Adjusting Clutch Pedal
4. Adjust yoke until its holes align with hole in brake 3. Adjust the jam nuts/or ball joint until the back rear edge pedal pivot. Secure yoke to pedal pivot with clevis pin of the clutch pedal is 3.75” + .12” from the top of the and cotter pin. -
Page 48: Adjusting Parking Brake
7. Recheck the clutch safety switch adjustment (Fig. 65). The engine must not crank unless clutch pedal is 1.25” ±.12” from floor. If an adjustment is required, loosen switch jam nuts and adjust up or down. Figure 67 1. Parking brake lever 3. -
Page 49: Adjusting High-Low Cable
Adjusting High–low Cable Inspect Tires Check adjustment every 200 hours. Check tire condition at least every 200 hours of operation. Operating accidents, such as hitting curbs, can damage a 1. Remove clevis pin securing High–Low cable to tire or rim and also disrupt wheel alignment, so inspect tire transaxle. -
Page 50: Inspect Constant Velocity Boot
• Check to make sure the tires turn an equal amount to Note: Two hydraulic hoses, each with a male and female the right and to the left. If the tires do not turn quick coupler, that fit the vehicle couplers are required to equally, refer to the Workman Service Manual for perform this operation. -
Page 51: Fuses
• On the other vehicle, connect the two hoses to the coupler still in the coupler bracket (Connect the top hose to the top coupler and the bottom hose to the bottom coupler. Cap unused fittings. Figure 76 1. Fuses Figure 75 1. -
Page 52: Battery Storage
1. Loosen knobs securing battery cover to battery base and Danger slide cover off. 2. Connect a jumper cable between the positive posts of Battery electrolyte contains sulfuric acid which is a the two batteries. The positive post may be identified by deadly poison and causes severe burns. -
Page 53: Hydraulic Schematic
Hydraulic Schematic... -
Page 54: Electrical Schematic
Electrical Schematic... -
Page 56: The Toro General Commercial Products Warranty
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.