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Related Manuals for Toro 07211
Summary of Contents for Toro 07211
- Page 1 Form No. 3328–383 Rev A Workman 3200 & 4200 Liquid Cooled Gas Utility Vehicle Model No. 07211—Serial No. 230000001 and Up Model No. 07211TC—Serial No. 230000001 and Up Model No. 07212—Serial No. 230000001 and Up Model No. 07218—Serial No. 230000001 and Up Operator’s Manual...
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Page 2: Table Of Contents
..... Check Transaxle / Hydraulic Fluid ... . W 2002 by The Toro Company 8111 Lyndale Avenue South All Rights Reserved... -
Page 3: Introduction
Whenever you need service, genuine Toro parts, or ADDRESS: additional information, contact an Authorized Toro American National Standards Institute, Inc. Distributor or Toro Customer Service and have the model 1430 Broadway and serial numbers of your product ready. These numbers New York, New York 10018 U.S.A. -
Page 4: Safe Operating Practices
Keep replacement manual is available by sending complete nozzle in contact with container while filling. Remove model and serial number to: The Toro Company, 8111 equipment from vehicle bed before filling Lyndale Avenue South, Minneapolis, Minnesota 55420. -
Page 5: While Operating
machine. After every two years, replace the interlock – Avoid sudden stops and starts. Do not go from switches in the safety system, whether they are working reverse to forward or forward to reverse without properly or not. first coming to a complete stop. –... -
Page 6: Maintenance
Such use could void the product warranty of The TORO Company. • This vehicle should not be modified without the TORO Company’s authorization. Direct any inquiries to The TORO Company, Commercial Division, Vehicle Engineering Dept., 300 West 82nd St., Bloomington,... -
Page 7: Safety And Instruction Decals
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 87-8520 Model 07211 & 07212 87-9880 Model 07218... - Page 8 93-9446 Model 07211TC 1. Horn 3. On 4. Engine—start 5. Read the Operator’s Manual. 2. Engine—stop 93-9852 1. Warning—read the 2. Crushing hazard—install the Operator’s Manual. cylinder lock. 87-5920...
- Page 9 87-6000 87-6020 93-9443 93-9430 1. Parking brake 1. Locked 3. Unlocked 2. Differential lock 87-5910 1. Slow 2. Fast 87-6670 105-7971 1. Slow 3. Transmission—third high; no fast speed 2. Fast 4. Head lights 93-9851 1. Headlights 2. Engine—start...
- Page 10 87-5960 87-5930 1. When adding fuel to the tank, leave 1 inch (25 mm) between the fuel and the top of the tank. 93-9857 1. Vehicle speed 3. Transmission—low 2. Transmission—high 93-9448 1. Warning—when adding fuel to the tank, leave 25 mm between the fuel and the top of the tank;...
- Page 11 93-9868 93-6687 1. Crushing hazard of hand—read the Operator’s Manual. 1. Do not step here. 93-7814 93-9879 1. Entanglement hazard, belt—stay away from moving parts. 1. Stored energy hazard—read the Operator’s Manual. 93-6689 1. Warning—do not carry passengers. 93-9449 1. Read the Operator’s 3.
- Page 12 98-9335 1. Cutting/dismemberment hazard, fan—stay away from moving parts. 105-4219 2 Wheel Drive 93-8071 105-4215 1. Hot surface/burn hazard—stay a safe distance from the hot 1. Warning—avoid pinch points. surface. 94-5272 106-6730...
- Page 13 93-6668 Model 07211TC only 1. Battery 3. Contains lead; do not discard. 2. Read the instructions before servicing or performing maintenance. 93-7276 Model 07211TC only 1. Explosion hazard—wear 3. Fire hazard—no fire, open eye protection. flames, or smoking. 105-4214 2. Caustic liquid/chemical 4.
- Page 14 93-9525 93-9084 Model 07211TC only Model 07211TC only 1. Lift point 2. Tie-down point 93-9866 Model 07211TC only 1. Float 5. Raise the attachment, counterclockwise flow 2. Read the Operator’s direction, or B-coupler Manual. 3. On 4. A-coupler, lower the attachment, or clockwise flow direction 93-9089...
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Page 15: Specifications
Specifications Note: Specifications and design subject to change without notice. General Specifications 4 wheel step through, out front operator style, two person vehicle. Certified to meet Type ANSI Specifications B56.8a–1994. Daihatsu 31 hp, three cylinder, liquid cooled, counterbalanced, gasoline engine; regulated to 3650 rpm maximum by a mechanical governor. -
Page 16: Dimensions
Lights Twin halogen headlights and single taillight. Rear stop light. Tow Hitch Hitch has hole for ball or pin. Interlocks Clutch pedal must be depressed to start engine. Forward Speeds w/24” Rear Tires High range: 7.6/11.5/19.8 mph Low range: 2.9/4.5/7.7 mph Ground Speed Reverse Speeds w/24”... -
Page 17: Setup
Install front fenders on Model 07211TC only Washer Locknut 10–24 ROPS Capscrew 1/2–13 x 3” lg. Mount ROPS on Model 07211TC only Locknuts 1/2–13 Operator’s Manual (vehicle) Read before operating the machine. Parts Catalog Registration Card Fill out and return to Toro. -
Page 18: Install Rear Fenders
Install Rear Fenders 6. On left side, loosely secure tail light mounting bracket, rear of fender and tail light plate together with (2) (Model 07211TC only) capscrews, washers and nuts, previously removed. 7. On right side, secure rear of fender to tail light plate 1. -
Page 19: Install Front Fenders
3. Install cap to steering wheel. Figure 4 FRONT 1. Steering wheel 4. Washer 2. Jam nut 5. Foam seal 3. Cap Figure 6 1. ROPS 2. Mounting bracket Install Front Fenders Activate and Charge Battery (Model 07211TC only) 1. Mount a fender to each side of skirt with (7) 10–24 If battery is not filled with electrolyte or activated, it must Phillips screws, flat washers and locknuts. - Page 20 1. Loosen knobs securing battery cover to battery base and slide cover off. 2. Remove capscrew, washers and locknut securing battery hold down to battery base. Remove hold down and slide battery out of battery base. Figure 8 1. Positive (+) cable 2.
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Page 21: Full Bed Removal
Full Bed Removal 1. Start engine. Engage hydraulic lift lever and lower bed until cylinders are loose in slots. Release lift lever and turn off engine. 2. Remove lynch pins from outer ends of cylinder rod clevis pins (Fig. 9). Figure 10 1. - Page 22 3. With bed lowered, secure each cylinder rod end, to appropriate slots in bed mounting plates with clevis pin and lynch pin. Insert clevis pin from outside of bed with lynch pin toward outside (Fig. 10). Rear slots are for full bed installation and front slots are for 2/3 bed installation.
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Page 23: Before Operating
Before Operating Caution Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from the switch. Any load material must be removed from bed or other attachment before working under raised bed. Always rotate Figure 13 safety support to the down position before working under raised bed. -
Page 24: Fill Fuel Tank
Fill Fuel Tank Fuel tank capacity is approximately 7 gallons. The Toro Company Strongly Recommends The Use Of Fresh, Clean, Unleaded Regular Grade Gasoline In Toro Gasoline Powered Products. Unleaded Gasoline Burns Cleaner, Extends Engine Life, And Promotes Good Starting By Reducing The Build–up of... -
Page 25: Check Transaxle / Hydraulic Fluid
Caution If the engine has been running, the pressurized, hot coolant can escape and cause burns. • Do not open the radiator cap when the engine is running. • Use a rag when opening the radiator cap, and open the cap slowly to allow steam to escape. 2. -
Page 26: Check Torque Of Wheel Nuts
Check Torque Of Wheel Nuts 20” FRONT TIRES Warning Failure to maintain proper torque of the wheel nuts could result in failure or loss of wheel and may result in personal injury. Torque the front and rear wheel nuts to 55–75 ft.-lb. -
Page 27: Check Brake Fluid
Check Brake Fluid The brake fluid reservoir is shipped from the factory filled with “DOT 3” brake fluid. Check level before engine is first started and every 8 hours or daily, thereafter. 1. Park machine on a level surface. 2. Fluid level should be up to FULL line on reservoir. 3. -
Page 28: Operation
Operation Caution Note: Determine the left and right side of the machine from Worn or misadjusted brakes may result in the normal operating position. personal injury. If brake pedal travels to within 1–1/2” of the vehicle floor board, the brakes must Controls be adjusted or repaired. - Page 29 High–Low Range Shifter Adds three additional speeds for precise speed control (Fig. 22). • Vehicle must be completely stopped before shifting between High and Low range. • Shift only on level ground. • Depress clutch pedal fully. • Move lever fully forward for High and fully rearward for Low.
- Page 30 If oil level was low, but adding oil does not cause light to go out when engine is restarted, turn engine off Fuel Gauge immediately and contact your local TORO distributor for assistance. Shows amount of fuel in tank. Operates only when ignition switch is in “ON”...
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Page 31: Pre-Starting Checks
4. Release clutch pedal smoothly while depressing • Check all fluid levels and add the appropriate amount of accelerator pedal. Toro specified fluids, if any are found to be low. 5. When vehicle gains enough speed, remove foot from • Check brake pedal operation. -
Page 32: Stopping Vehicle
Stopping Vehicle 3. If engine cranks or starts, there is a malfunction in the interlock system that must be repaired before operating vehicle. To stop machine, remove foot from accelerator pedal, depress clutch pedal, then depress brake pedal. Caution Stopping Engine If safety interlock switches are disconnected or To stop engine, rotate ignition key to OFF and engage damaged the machine could operate unexpectedly... -
Page 33: Passengers
operating any vehicle, take it easy as you begin. Be sure When using heavy attachments (more than 1000 pounds), you know how to stop quickly in an emergency. If you need such as sprayers, top dressers, or spreaders, etc., operating help, ask your supervisor for assistance. -
Page 34: Tipovers
Tipovers The TORO WORKMAN is equipped with a roll bar, hip restraints, shoulder restraints and hand hold. The ROPS system used on the vehicle will reduce the risk of serious or fatal injury in the unlikely event of a tipover, although the system cannot protect the operator from all possible injuries. -
Page 35: Hills
Hills Loading And Dumping The weight and position of the cargo and passenger can Warning change the vehicle center of gravity and vehicle handling. To avoid loss of control resulting in personal injury, follow these guidelines. Tipping or rolling the vehicle on a hill will cause serious personal injury. -
Page 36: Using The Differential Lock
back, the front wheels can even come off of the ground Warning when going over bumps or up a hill. This will result in a loss of steering and may lead to the vehicle tipping over. Tipping or rolling the vehicle on a hill will cause As a general rule, position the weight of the load evenly serious injury. -
Page 37: Transporting Vehicle
Figures 26 and 27 for location of tie down points. Towing Vehicle In case of emergency, the vehicle can be towed for a short distance. However, Toro does not recommend this as a standard procedure. Figure 27 1. Axle tube 2. -
Page 38: Remote Hydraulic Control
Remote Hydraulic Control On Position This position is similar to Raise (quick coupler ”B” position). It also directs oil to quick coupler ”B” except Model 07211TC only that the lever is held in this position by a detent notch in the control panel. - Page 39 Remote Hydraulic Control Trouble Important Check hydraulic oil level after installation Shooting: of attachment. Check operation of attachment by cycling attachment several times to purge air from system, then • Difficulty in connecting or disconnecting quick recheck hydraulic oil level. Attachment cylinder will couplers.
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Page 40: Maintenance
Maintenance Note: Determine the left and right side of the machine from the normal operating position. Service Interval Chart Greasing Bearings And 2. Pump grease into the bearing or bushing. Bushings 3. Wipe off excess grease. The vehicle has grease fittings that must be lubricated regularly with No. - Page 41 Figure 32 Figure 29 Figure 33 Figure 30 Figure 34 Figure 31...
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Page 42: Maintenance
Maintenance Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval • Check cable adjustments • Torque wheel lug nuts After first 10 hours • Replace transaxle filter After first 50 hours • Replace the engine oil and filter. • Check the battery fluid level. Every 50 hours •... -
Page 43: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check the safety interlock operation. Check service and park brake operation. Check the fuel level. Check the accelerator operation Check the clutch and shifter operation Check the engine oil level. -
Page 44: Heavy Duty Operation
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Heavy Duty Operation Warning Important If the vehicle is subjected to any of the conditions listed below, maintenance should be performed Before servicing or making adjustments to the twice as frequently:... -
Page 45: Jacking Vehicle
3. Push bed support onto cylinder rod, making sure 3. The jacking point at the front of the vehicle is under the support end tabs rest on end of cylinder barrel and on front center frame support and at the rear it is under the cylinder rod end (Fig. -
Page 46: Changing Engine Oil And Filter
Î Î Î Î Figure 40 1. Engine oil drain plug 3. Remove oil filter. Apply a light coat of clean oil to the Figure 39 new filter seal before screwing it on. Screw filter on until gasket contacts mounting plate, then tighten 1/2 to 1. -
Page 47: Removing Debris From Engine Cooling System
4. Remove clamps securing fuel filters to fuel lines. 3. Clean radiator and screen thoroughly with compressed air. Note: Blow debris away from radiator. Changing Engine Coolant 1. Park machine on a level surface. 2. Raise bed (if so equipped) and place safety support on extended lift cylinder to hold up bed. -
Page 48: Adjusting Belts
10. Start engine and operate until warm. Tighten water pump bleed screw when water appears at the bleed screw. 11. Stop engine. Recheck level and replenish, if required. Adjusting Belts Check condition and tension of all belts after first day of operation and every 200 operating hours thereafter. -
Page 49: Adjusting Accelerator Pedal
Change Transaxle hydraulic fluid, filter and clean strainer engine speed of 3650 rpm. If speed is not correct, every 800 hours. contact your authorized Toro Dealer/Distributor. 1. Position the vehicle on a level surface, stop engine, engage the parking brake and remove key from ignition switch. -
Page 50: Replacing Hydraulic Filter
Replacing Hydraulic Filter Initially, replace the hydraulic filter after 10 operating hours, thereafter, replace filter every 800 hours. Use the Toro replacement filter (Part No. 54–0110). Important Use of any other filter may void the warranty on some components. -
Page 51: Replacing Spark Plugs
2. Remove drain plug (Fig. 53) from side of reservoir and Important A cracked, fouled, dirty or otherwise let hydraulic fluid flow into drain pan. malfunctioning spark plug must be replaced. Do not sand blast, scrape, or clean electrodes by using a wire 3. -
Page 52: Adjusting Clutch Pedal
Note: The clutch free play should never be less than .75”. 6. Tighten jam nuts after adjustment has been attained. 7. Recheck clutch safety switch adjustment (Fig. 59). Engine must not crank unless clutch pedal is 1.25” ±.12” from floor. If an adjustment is required, loosen switch jam nuts and adjust up or down. -
Page 53: Adjusting Shift Cables
Adjusting Shift Cables 2. Loosen jam nuts securing differential lock cable to bracket on transaxle. Check adjustment every 200 hours. 1. Move shift lever to Neutral position. 2. Remove clevis pins securing shift cables to transaxle shift arms. .035” + .025" Figure 62 Figure 61 1. -
Page 54: Inspect Constant Velocity Boot
Fuses There are 3 fuses in the machine’s electrical system. They are located under right side of dash panel. FUSES OPEN –– LIGHTS & HORN DASH 7.5A Center–to–center IGNITION 7.5A Distance Figure 63 2. To adjust loosen jam nuts at both ends of tie rod. Figure 65 1. -
Page 55: Battery Storage
2. Connect a jumper cable between the positive posts of the machine. Store the battery in a cool atmosphere to the two batteries. The positive post may be identified by avoid quick deterioration of the charge in the battery. To a “+”... -
Page 56: Hydraulic Schematic
Hydraulic Schematic (Base Vehicle) -
Page 57: Hydraulic Schematic
Hydraulic Schematic (Vehicle w/ Remote Hydraulic Kit) (Model 07211 TC Only) -
Page 58: Electrical Schematic
Electrical Schematic (Base Vehicle) -
Page 59: Electrical Schematic
Electrical Schematic (Vehicle w/ Remote Hydraulic Kit) (Model 07211 TC Only) -
Page 60: The Toro General Commercial Products Warranty
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.