Fuel Pump Assembly Removal And Installation - Suzuki Grand Vitara 2011 Manual

1G-19 Fuel System: For Petrol Engine Model

Fuel Pump Assembly Removal and Installation

WARNING
!
Before starting the following procedure, be
sure to observe "Precautions on Fuel System
Service: For Petrol Engine Model" in order to
reduce the risk or fire and personal injury.
Removal
1) Remove fuel tank from vehicle Refer to "Fuel Tank
Removal and Installation: For Petrol Engine Model".
2) Disconnect fuel feed pipe (1) and fuel return pipe (3)
from fuel pump assembly (2) referring to "Fuel Hose
Disconnecting and Reconnecting: For Petrol Engine
Model".
2
3) Disconnect fuel suction hose (2) referring to "Fuel
Hose Disconnecting and Reconnecting: For Petrol
Engine Model".
4) Remove fuel pump assembly (1) from fuel tank.
2
Installation
S6JB0A1716019
1) Clean mating surfaces of fuel pump assembly (1)
2) Put plate (2) on fuel pump assembly (1) by matching
3
1
I5JB0A171024-01
3) Install new gasket (2) and fuel pump assembly (1)
1
I5JB0A170005-01
4) Connect fuel feed pipe (1) (pipe joint) and fuel return
5) Install fuel tank to vehicle. Refer to "Fuel Tank
CAUTION
!
When connecting joint, clean outside surface
of pipe where joint is to be inserted, push
joint into pipe till joint lock clicks and check
to ensure that pipes are connected securely,
or fuel leak may occur.
and fuel tank.
the protrusion of fuel pump assembly (3) to plate
hole (4) as shown.
4
2
with plate (3) to fuel tank (4).
Tightening torque
Fuel pump assembly bolt (a): 11 N·m (1.1 kgf-m,
8.0 lb-ft)
(a)
pipe (3) (pipe joint) to fuel pump assembly (2).
2
Removal and Installation: For Petrol Engine Model".
3
1
I5JB0A171025-01
3
1
2
4
I3RM0A170023-01
3
1
I5JB0A171024-01