Piston, Piston Ring, Connecting Rod And Cylinder Components; Piston, Piston Ring And Connecting Rod Removal And Installation - Suzuki Grand Vitara 2011 Manual

1D-180 Engine Mechanical: For F9Q Engine

Piston, Piston Ring, Connecting Rod and Cylinder Components

1. Top ring
2. 2nd ring
3. Oil ring
4. Piston
5. Connecting rod
6. Connecting rod bearing cap
: See "A"
7. Connecting rod bearing
: See "B"
Piston, Piston Ring and Connecting Rod
Removal and Installation
NOTE
• All parts to be installed must be perfectly
clean.
• Connecting rods, connecting rod bearings,
connecting rod bearing caps, pistons and
piston rings are in combination sets. Do
not disturb such combination and make
sure that each part goes back to where it
came from, when installing.
Removal
1) Remove engine assembly referring to "Engine
Assembly Removal and Installation: For F9Q
Engine".
2) Remove cylinder head referring to "Valve and
Cylinder Head Assembly Removal and Installation:
For F9Q Engine".
8
9
8. Piston pin
9. Piston pin circlip
: Tighten 20 N⋅m (2.0 kgf-m, 14.5 lb-ft) and 40° by the specified procedure.
: Apply engine oil to sliding surface of each part.
: Do not reuse.
"A": Point arrow mark on cap to fly wheel side.
"B": Do not apply oil between connecting rod and bearing and between bearing cap and bearing.
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1
2
3
5
4
9
(a)
3) Remove oil pump referring to "Oil Pump, Oil Pump
Chain and Gasket Holder Plate Removal and
Installation: For F9Q Engine in Section 1E".
4) Remove special tool.
Special tool
(A): 09912–46510
S6JB0A1436030
7
6
I5JB0B140096-01
I5JB0B140024-01