Valves And Cylinder Head Removal And Installation - Suzuki Grand Vitara 2011 Manual

1D-100 Engine Mechanical: For J20 Engine
Valves and Cylinder Head Removal and
Installation
Removal
1) Remove engine assembly from vehicle referring to
"Engine Assembly Removal and Installation: For J20
Engine".
2) Remove oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation: For J20 Engine in
Section 1E".
3) Remove cylinder head cover referring to "Cylinder
Head Cover Removal and Installation: For J20
Engine".
4) Remove timing chain cover. Refer to "Timing Chain
Cover Removal and Installation: For J20 Engine" for
removal.
5) Remove 2nd timing chain and 1st timing chain. Refer
to "2nd Timing Chain and Chain Tensioner Removal
and Installation: For J20 Engine" and "1st Timing
Chain and Chain Tensioner Removal and
Installation: For J20 Engine" for removal.
6) Remove camshafts, tappets and shims. Refer to
"Camshafts, Tappet and Shim Removal and
Installation: For J20 Engine" for removal.
7) Loosen cylinder head bolts (M10) in such order as
numbered in figure and remove them.
NOTE
Don't forget to remove cylinder head bolt
(M6) (3) as shown in figure.
"5" "9"
1
"4" 3, "1" "8"
1. Crankshaft pulley side
8) Check all around cylinder head for any other parts
required to be removed or disconnected and remove
or disconnect whatever necessary.
9) Remove cylinder head with intake manifold, exhaust
manifold and water outlet cap. Use lifting device, if
necessary.
S6JB0A1426025
"11" "7" "3"
"10" "6" "2"
I5JB0A142040-02
2. Flywheel side
Installation
1) Match match mark (1) on crank timing sprocket and
mating surface (2) of cylinder block and lower
crankcase.
2) Clean mating surface of cylinder head and cylinder
block (2). Remove oil, old gasket and dust from
mating surface.
3) Install knock pins (3) to cylinder block.
4) Install new cylinder head gasket (1) to cylinder block.
Identification number (6) provided on gasket comes
to crankshaft pulley side (4), facing up (toward
cylinder head side).
2
I2RH01140118-01
I5JB0A142041-01
5. Flywheel side