Fuel Filter Replacement; Fuel Pump Assembly Removal And Installation - Suzuki 2006 SX4 Service Manual

1G-17 Fuel System:

Fuel Filter Replacement

WARNING
!
This work must be performed in a well
ventilated area and away from any open
flames (such as gas hot water heaters).
Fuel filter (1) is installed in fuel pump assembly (2) in fuel
tank.
Replace fuel pump assembly with new one periodically,
referring to for "Fuel Pump Assembly Removal and
Installation" removal and installation.

Fuel Pump Assembly Removal and Installation

WARNING
!
Before starting the following procedure, be
sure to observe "Precautions on Fuel System
Service" in order to reduce the risk or fire
and personal injury.
Removal
1) Remove fuel tank from vehicle. Refer to "Fuel Tank
Removal and Installation".
2) Disconnect fuel pipe (1) from fuel pump assembly (2)
referring to "Fuel Hose Disconnecting and
Reconnecting".
3) Remove fuel pump assembly and earth bracket from
fuel tank.
S6RW0C1706020
I2RH01020012-01
S6RW0C1706017
1
2
I7RW01170011-01
Installation
CAUTION
!
When connecting joint, clean outside surface
of pipe where joint is to be inserted, push
joint into pipe till joint lock clicks and check
to ensure that pipes are connected securely,
or fuel leak may occur.
1) Clean mating surfaces of fuel pump assembly (1)
and fuel tank.
2) Put plate (2) on fuel pump assembly (1) by matching
the protrusion of fuel pump assembly (3) to plate
hole (4) as shown.
4
3) Install new gasket (2), fuel pump assembly (1) and
earth bracket (5) with plate (3) to fuel tank (4).
Tightening torque
Fuel pump assembly bolt (a): 11 N·m (1.1 kgf-m,
8.0 lb-ft)
(a)
4) Connect fuel feed pipe (1) to fuel pump assembly
(2).
5) Install fuel tank to vehicle. Refer to "Fuel Tank
Removal and Installation".
2
3
1
I5JB0A171025-01
5
3
1
2
4
I7RW01170012-01
1
2
I7RW01170011-01