Suzuki Grand Vitara 2011 Manual page 568

1D-78 Engine Mechanical: For J20 Engine
7) Disconnect breather hose (2) and PCV hose (3) from
cylinder head cover (7).
5
3
6
2
8) Remove PCV valve from cylinder head cover.
9) Remove cylinder head cover nuts in such order as
indicated in the figure.
"2"
"3"
Installation
1) Install PCV valve to cylinder head cover referring to
"PCV Valve Removal and Installation: For Petrol
Engine Model in Section 1B".
2) Remove oil, old sealant and dust from sealing
surfaces on cylinder head and cover.
3) Install new cylinder head side seals (1) to cylinder
head.
4) Apply sealant "A" to cylinder head sealing surface
area as shown in figure.
"A": Water tight sealant 99000–31250 (SUZUKI
Bond No.1207F)
1
4
7
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"6" "4"
"5" "1"
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5) Install new O-rings (3) and new cylinder head cover
gasket (2) to cylinder head cover (1).
NOTE
Be sure to check each of these parts for
deterioration or any damage before
installation and replace if found defective.
6) Install cylinder head cover to cylinder head.
7) Tighten cylinder head cover nuts in such order as
indicated in the figure a little at a time till they are
tightened to specified torque.
• Use new seal washers.
Tightening torque
Cylinder head cover nut (a): 11 N·m (1.1 kgf-m,
8.0 lb-ft)
"5", (a)
"4", (a)
8) Install oil level gauge (1).
9) Connect CMP sensor coupler (4).
10) Connect breather hose (2) and PCV hose (3) to
cylinder head cover.
4
3
1
2
11) Install ignition coils referring to "Ignition Coil
Assembly (Including ignitor) Removal and
Installation: For Petrol Engine Model in Section 1H".
12) Install engine cover.
13) Connect negative cable at battery.
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"1", (a) "3", (a)
"2", (a) "6", (a)
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