Suzuki Grand Vitara 2011 Manual page 672

1D-182 Engine Mechanical: For F9Q Engine
b) Set connecting rod (1) and bearing (2) to special
tool (A) and (B) as shown in figure.
c) Install connecting rod bearing to connecting rod
by pushing special tool (B) as shown in figure.
d) Set bearing cap (1) and connecting rod bearing
(2) to special tool (A) and (B) as shown in figure.
e) Install bearing to bearing cap by pushing special
tool (B) as shown in figure.
4) Assemble piston and connecting rod with piston pin
as follows.
a) Apply engine oil to piston pin and piston pin hole
of piston (1) and connecting rod (2).
b) Fit connecting rod to piston so that flat part (4) of
connecting rod and arrow mark (3) of piston
come on opposite side as shown in figure.
c) Insert piston pin to piston and connecting rod.
d) Install piston pin circlips (5) as shown in figure.
5) Apply engine oil to pistons, rings, cylinder walls,
connecting rod bearings and crank pins.
NOTE
Do not apply oil between connecting rod and
bearing and between bearing cap and
bearing.
6) When installing piston and connecting rod assembly
into cylinder bore, point arrow mark (1) on piston
head to flywheel side (2).
I5JB0B140100-01
7) Distribute end gaps of three piston rings (1st, 2nd
and oil rings) as shown in figure.
I5JB0B140101-01
I5JB0B140102-01
1. 1st ring end gap 3. Oil ring end gap
2. 2nd ring end gap
I5JB0B140103-01
I5JB0B140104-01