Suzuki Grand Vitara 2011 Manual page 638

1D-148 Engine Mechanical: For F9Q Engine
f) Turn crankshaft two revolutions clockwise until
mark (1) of camshaft pulley (2) matches with
mark (3) of timing belt inner cover (4).
g) Check that special tool (A) can be inserted into
TDC pin hole smoothly.
h) Remove special tool (A).
i) Pre-tense timing belt in the same manner as
step c).
j) Measure timing belt tension in the same manner
as step d).
If timing belt tension is out of specification below,
remove timing belt and return to Step 1).
Timing belt tension (Frequency displayed on
special tool):
75 – 85 Hz
k) Tighten timing belt tensioner pulley nut to
specified torque.
Tightening torque
Timing belt tensioner pulley nut: 45 N·m (4.5
kgf-m, 32.5 lb-ft)
l) Remove adjusting bolt (2).
m) Turn crankshaft four revolutions clockwise until
mark (1) of camshaft pulley (2) matches with
mark (3) of timing belt inner cover (4).
n) Confirm number of timing belt teeth between
mark (1) of camshaft pulley (2) and mark (3) of
injection pump pulley (4) is 29.
If not, remove timing belt and return to Step 1).
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10) Install crankshaft pulley as follows.
a) Lock ring gear in the same manner as Step 6) -
a) of "Removal".
b) Fit crankshaft pulley (1) to crankshaft.
c) Tighten new crankshaft pulley bolt (2) as follows.
i)
ii) Retighten crankshaft pulley bolt by turning
iii) Remove special tool (B) or screw driver or
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1
2
Tighten crankshaft pulley bolt to 40 N⋅m (4.0
kgf-m, 29.0 lb-ft).
through 110°.
Tightening torque
Crankshaft pulley bolt (a): Tighten 40
N⋅m (4.0 kgf-m, 29.0 lb-ft) and 110° by the
specified procedure
the like.
3
4
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