Timing Chain Cover Components; Timing Chain Cover Removal And Installation - Suzuki Grand Vitara 2011 Manual

Timing Chain Cover Components

9
1. Crankshaft pulley bolt
2. Crankshaft pulley
3. Oil seal
: Apply engine oil to oil seal lip.
4. Timing chain cover
: See "A"
: See "B"
5. Belt tensioner
"A": Apply sealant 99000-31140 to the mating surface of cylinder and cylinder head.
"B": Apply sealant 99000-31250 to the mating surface of timing chain cover referring to the figure of Step 3) in "Timing Chain Cover Removal and
Installation: For J20 Engine".

Timing Chain Cover Removal and Installation

Removal
1) Remove engine assembly from vehicle referring to
"Engine Assembly Removal and Installation: For J20
Engine".
2) Remove oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation: For J20 Engine in
Section 1E".
3) Remove cylinder head cover referring to "Cylinder
Head Cover Removal and Installation: For J20
Engine".
4) Remove crankshaft pulley bolt.
To lock crankshaft pulley (1), use special tool
(camshaft pulley holder) as shown in figure.
Special tool
(a): 09917–68221
(d)
5
6
(b)
1
(a)
6. Timing chain cover bolt and nut
7. Idler pulley
8. Idler pulley nut
9. Generator belt tensioner bolt
10. Pin
S6JB0A1426013
Engine Mechanical: For J20 Engine 1D-83
4
1207B
10
3
2
NOTE
Be sure to use the following bolts instead of
pins in order to fix crankshaft pulley by
special tool.
Bolt size: M8, P1.25 L = 25 mm (0.98 in.)
Strength: 7T
2. Bolt
1207F
7
8
(c)
: 150 N⋅m (15.0 kgf-m, 108.5 lb-ft)
: 11 N⋅m (1.1 kgf-m, 8.0 lb-ft)
: 42 N⋅m (4.2 kgf-m, 30.5 lb-ft)
: 25 N⋅m (2.5 kgf-m, 18.0 lb-ft)
: Do not reuse.
3. Wrench
S6JB0A1426012
I5JB0A142021-01
I2RH01140051-01