Intercooler Removal And Installation; Air Intake Pipe Removal And Installation; Installation - Suzuki Grand Vitara 2011 Manual

1D-138 Engine Mechanical: For F9Q Engine

Intercooler Removal and Installation

Removal
1) Remove front bumper referring to "Front Bumper
Components in Section 9K".
2) Remove resonator (1).
1
3) Disconnect intercooler inlet hose (1) and outlet hose
(2) from intercooler (4).
4) Remove intercooler brackets (3) and intercooler (4).
3
1
3
4

Installation

1) Install intercooler brackets (1) and intercooler (2).
2) Connect intercooler inlet hose (3) and outlet hose
(4).
Tightening torque
Intercooler inlet hose clamp (a): 4.5 N·m (0.45
kgf-m, 3.5 lb-ft)
Intercooler outlet hose clamp (b): 4.5 N·m (0.45
kgf-m, 3.5 lb-ft)
1
3
(a)
1
2
3) Install resonator (1).
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4) Install front bumper referring to "Front Bumper
Components in Section 9K".

Air intake Pipe Removal and Installation

I5JB0B140007-01
Removal
1) Disconnect negative (–) cable at battery.
2) Disconnect boost presser sensor connector (1) and
intake throttle valve connector (2).
3) Disconnect intercooler outlet pipe (3) from air intake
pipe (5) after removing intercooler outlet pipe clamp
3
(6).
4) Remove vacuum pipe (4) and air intake pipe.
2
3
I5JB0B140008-01
Installation
Reverse removal procedure for installation noting the
following.
• Tighten air intake pipe bolt and nut to specified torque.
Tightening torque
Air intake pipe bolt and nut: 21 N·m (2.1 kgf-m,
1
15.5 lb-ft)
• Tighten intercooler outlet pipe clamp to specified
torque as follows.
4
a. Tighten intercooler outlet pipe clamp to 5 N⋅m (0.5
(b)
b. Wait 5 minutes.
1
c. Retighten intercooler outlet pipe clamp to 5 N⋅m
I5JB0B140009-02
1
4
kgf-m, 4.0 lb-ft).
(0.5 kgf-m, 4.0 lb-ft).
I5JB0B140007-01
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5
1
2
6
3
I6JB0A143001-01