Suzuki Grand Vitara 2011 Manual page 529

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Valve
Visual inspection
• Remove all carbon from valves.
• Inspect each valve for wear, burn or distortion at its
face and stem end, as necessary, replace it.
• Inspect valve stem end face for pitting and wear. If
pitting or wear is found there, valve stem end may be
resurfaced, but not too much to grind off its chamber.
When it is worn out too much that its chamber is gone,
replace valve.
Valve head thickness
Measure thickness "a" of valve head. If measured
thickness exceeds limit, replace valve.
Valve head thickness "a" (In and Ex)
Standard: 1.25 – 1.55 mm (0.049 – 0.061 in.)
Limit: 0.9 mm (0.035 in.)
Engine Mechanical: For M16A Engine with VVT 1D-39
Valve head radial runout
Check each valve for radial runout with a dial gauge and
"V" block. To check runout, rotate valve slowly. If runout
exceeds its limit, replace valve.
Valve head radial runout
Limit: 0.08 mm (0.003 in.)
Seating contact width
Create contact pattern on each valve in the usual
manner, i.e., by giving uniform coat of marking
compound to valve seat and by rotatingly tapping seat
I2RH01140135-01
with valve head. Valve lapper (tool used in valve lapping)
must be used.
Pattern produced on seating face of valve must be a
continuous ring without any break, and the width of
pattern must be within specified range.
Standard seating width "a" revealed by contact
pattern on valve face
Intake and Exhaust: 1.0 – 1.4 mm (0.0389 – 0.0551
in.)
I2RH0B140102-01
I2RH01140136-01
I2RH0B140103-01

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