Valve And Cylinder Head Assembly Removal And Installation - Suzuki Grand Vitara 2011 Manual

1D-172 Engine Mechanical: For F9Q Engine
Valve and Cylinder Head Assembly Removal
and Installation
Removal
1) Remove engine assembly referring to "Engine
Assembly Removal and Installation: For F9Q
Engine".
2) Remove timing belt referring to "Timing Belt and Belt
Tensioner Removal and Installation: For F9Q
Engine".
3) Remove turbocharger referring to "Turbocharger
Assembly Removal and Installation: For F9Q
Engine".
4) Remove EGR cooler referring to "EGR Pipe and
EGR Cooler Removal and Installation: For F9Q
Engine".
5) Remove oil separator referring to "Oil Separator
Removal and Installation: For F9Q Engine".
6) Remove EGR valve referring to "EGR Valve
Removal and Installation: For F9Q Engine".
7) Remove ventilation pipe No.2 referring to "Oil
Separator Components: For F9Q Engine".
8) Remove injection pump rear bracket referring to
"Injection Pump Removal and Installation: For Diesel
Engine Model in Section 1G", if necessary.
9) Loosen cylinder head bolts in numerical order ("1"
through "10") as shown in figure, and remove them.
CAUTION
!
Never reuse cylinder head bolts once
removed it due to plastic deformation
tightening. Be sure to use new cylinder head
bolts when installing.
10) Check all around cylinder head for any other parts
required to be removed or disconnected, and
remove or disconnect whatever necessary.
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11) Remove cylinder head and cylinder head gasket
from cylinder block.
12) Remove dowel pins, if necessary.
13) Remove vacuum pump referring to "Vacuum Pump
Removal and Installation: For F9Q Engine", if
necessary.
14) Remove thermostat assembly referring to
"Thermostat Assembly Removal and Installation: For
Diesel Engine Model in Section 1F", if necessary.
15) Remove intake and exhaust manifolds referring to
"Intake Manifold and Exhaust Manifold Removal and
Installation: For F9Q Engine", if necessary.
16) Remove camshaft and tappets referring to
"Camshaft and Tappet Removal and Installation: For
F9Q Engine", if necessary.
17) Remove fuel injector referring to "Fuel Injector
Removal and Installation: For Diesel Engine Model
in Section 1G", if necessary.
18) Remove injection pump referring to "Injection Pump
Removal and Installation: For Diesel Engine Model
in Section 1G", if necessary.
19) Remove common rail (high pressure fuel injection
rail) referring to "Common Rail (High Pressure Fuel
Injection Rail) Removal and Installation: For Diesel
Engine Model in Section 1G", if necessary.
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