Toro Multi Pro 5800-D Installation Instructions Manual
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Toro Multi Pro 5800-D Installation Instructions Manual

Toro Multi Pro 5800-D Installation Instructions Manual

Turf sprayer
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Valve Conversion Kit
Multi Pro
Model No. 132-4276
The valve conversion kit is a kit that replaces the sprayer control valves and related components for a turf spray application
vehicle.
You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information,
help finding a dealer, or to register your product.
This product contains a chemical or chemicals known to the State of California to
Use of this product may cause exposure to chemicals known to the State of California
Safety
WARNING
Chemical substances used in the spray system may be hazardous and toxic to you, bystanders, animals,
plants, soils, or other property.
• Carefully read and follow the chemical warning labels and material safety data sheets (MSDS) for all
chemicals used and protect yourself according to the chemical manufacturer's recommendations. For
example, use appropriate personal protective equipment (PPE), including face and eye protection,
gloves, or other equipment to guard against personal contact with a chemical.
• There may be more than 1 chemical used and information on each chemical should be assessed.
• Refuse to operate or work on the sprayer if this information is not available.
• Before working on a spray system, ensure that the system has been triple rinsed and neutralized
according to the recommendations of the chemical manufacturer(s) and that all the valves have been
cycled 3 times.
• Verify that there is an adequate supply of clean water and soap nearby, and immediately wash off any
chemicals that contact you.
© 2016—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
5800-D Turf Sprayer
Proposition 65 Warning
cause cancer, birth defects, or reproductive harm.
to cause cancer, birth defects, or other reproductive harm.
Register at www.Toro.com.
WARNING
CALIFORNIA
Form No. 3406-992 Rev A
Installation Instructions
Original Instructions (EN)
All Rights Reserved *3406-992* A
Printed in the USA

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  • Page 1 The valve conversion kit is a kit that replaces the sprayer control valves and related components for a turf spray application vehicle. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.

  • Page 2: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. 127-6976 1. Decrease 2. Increase 127-6982 1. Pump return flow 2.

  • Page 3: Installation

    Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare to install the kit. Disconnect the rear wire harness from – No parts required the optional attachment. Disconnecting the pressure-sense tube –...
  • Page 4 Procedure Description Qty. Eductor shutoff valve Shutoff-valve bracket Flange locknuts (1/4 inch) Gasket—25 x 35 mm (1 x 1-3/8 inches) Flange clamp—40 to 64 mm (1-9/16 to 2-1/2 inches) Agitation bypass hose—25 x 337 mm (1 x 13-1/4 inches) Install the shutoff valve and hoses for Gasket—25 x 35 mm (1 x 1-3/8 inches) the chemical premix kit.

  • Page 5: Preparing The Machine

    Preparing to Install the Kit No Parts Required Preparing the Machine 1. Move the machine to a level surface (Figure Figure 1 2. Set the parking brake (Figure 3. Shut off the engine and remove the key (Figure Figure 2 Preparing the Sprayer and Optional 1.

  • Page 6: Disconnecting The Battery

    Disconnecting the Battery 1. Extend the left and right boom sections to the horizontal position. 2. Rotate the to the O position, and KEY SWITCH remove the key; refer to the Operator’s Manual. 3. Remove the battery cover and disconnect the negative (black—ground) cable from the battery post (Figure Figure...
  • Page 7 Disconnecting the Compressor for the Foam-Marker Kit 1. At the back of the foam-marker tank, locate the wire harness at the compressor (Figure Disconnecting the Rear Wire Harness from the Optional Attachments No Parts Required Disconnecting the Wire Harness from the Optional Spray Gun Kit or Electric Hose-Reel Kit 1.

  • Page 8: No Parts Required

    2. Disconnect the 6-pin connector of the rinse-pump harness from the 6-socket connector of the rear wire harness (Figure Disconnecting the Pressure-Sense Tube for the Dash Gauge No Parts Required Disconnecting the Pressure-Sense Tube for the Dash Gauge—Machines Figure 8 Without an Optional Hose-Reel Kit 1.
  • Page 9 Disconnecting Pressure-Sense Tube 2. Remove the pressure-sense tube for the dash gauge from the tube coupler (Figure 11 Figure 12). and Supply Hose—Optional Spray-Gun Kit or Electric Hose-Reel Kit 3. Remove the pressure-sense tube for the spray gun pressure gauge or from the tube coupler (Figure 11 1.
  • Page 10 Removing the Rear Wire Harness for the Machine Parts needed for this procedure: Rear wire harness Disconnecting the Front and Rear Wire Harnesses Note: Use a machine hoist when disconnecting the front and rear wire harnesses. Figure 14 1. Front of the machine 2.
  • Page 11 Figure 19 Figure 15 1. 10-pin 3. Front of the machine connector—sprayer-harness 1. 10-socket 3. Front of the machine interconnect (front wire connector—sprayer-harness harness) interconnect (front wire 2. 10-socket harness) connector—sprayer-harness 2. 10-pin interconnect (rear wire connector—sprayer-harness harness) interconnect (rear wire harness) 3.
  • Page 12 Disconnecting the Wire Harness from 3. Remove the push-in fasteners that secure the rear wire harness to the holes at the forward side and lower plate the Sprayer Components of the manifold mount (Figure 23). 1. At the back of the machine (between the right frame tube and the right fender), disconnect the 3-pin connector of the speed-sensor harness at the right hydraulic-traction motor from the 3-socket connector...
  • Page 13 Figure 26 Figure 24 1. Sprayer pump 3. Rear wire harness 1. Right—up (solenoid and 4. Enable (solenoid and 2. Rear cross tube 4. Push-in fastener main-harness connector) main-harness connector) 2. Left—up (solenoid and 5. Right—down (solenoid main-harness connector) and main-harness 7.
  • Page 14 Removing the Bypass, Drain, and Agitation Components No Parts Required Removing the Bypass and Drain Hoses 1. Remove the retainer that secures the 90° hose fitting to the adapter fitting at the bottom of the sprayer tank (Figure 28). Note: Retain the retainer for installation in Installing the Tank Drain Hose (page 35).
  • Page 15 Figure 31 Figure 33 1. Retainer 4. Hose clamp 2. 90° hose fitting 5. Barbed fitting (drain valve) 1. Bulkhead fitting 3. Retainer 3. Drain hose 2. Agitation nozzle 4. Loosen all 4 nozzles from the bulkhead fittings. Removing the Agitation Nozzles and 5.
  • Page 16 Removing the Agitation Throttle Valve 1. At the top of the sprayer pump, remove the 2 flange-head bolt (5/16 x 3/4 inch) that secure the agitation throttle valve to the throttle-valve bracket (Figure 34). Figure 35 3. Retainer 1. Straight barbed fitting 2.
  • Page 17 Removing the Agitation Bypass and Sprayer Supply Hoses 1. Remove the retainer that secures the straight barbed fitting for the agitation bypass hose to the agitation bypass valve (Figure 36). Figure 37 1. Straight barbed fitting 4. Threaded fitting (master (sprayer supply hose) control valve) 2.

  • Page 18: Removing The Flow Meter

    Removing the Flow Meter Machines with the Optional Pro Control Kit 1. Remove the 2 flange clamps that secure the flow meter to the flanges of the agitation control valve and the left Disassembling the Supply boom-segment valve (Figure 38). Hose Machines with the Optional Spray Gun Kit or Electric Hose-Reel Kit or Eductor...
  • Page 19 Removing the Supply Hose from the Hose Reel Machines with the Electric Hose-Reel Kit 1. Remove the hose clamp that secures the supply hose to the straight-hose barb of the hose reel (Figure 40). Figure 40 Figure 41 1. Supply hose 3.
  • Page 20 Removing the Valve Support and Boom-Section Valves No Parts Required Removing the Boom-Section Hoses 1. At the outer-boom section, remove the hose clamp Figure 43 that secures the supply hose for the boom section to the barbed T-fitting (Figure 42). 1.
  • Page 21 2. While supporting the valve mount, remove the 4 flange-head bolts (3/8 x 1 inch) and 4 flange locknuts (3/8 inch) that secure the valve mount to the frame of the machine (Figure 45). Assembling the Sprayer-Valve Assembly to the Valve Mount Parts needed for this procedure: Sprayer-valve assembly Cover—52 mm (2-1/16 inches)
  • Page 22 Assembling the Flow Meter Assembling the Valve Assembly to the Valve Mount Machines with the Optional Pro-Control Kit 1. Align the holes in the valve bracket with the 1. Remove the 2 flange clamps that secure the 2 gaskets sprayer-valve assembly to the holes in the valve mount and straight coupling to the adapter couplings at the (Figure 48 Figure...
  • Page 23 Installing the Valve Mount to the Machine No Parts Required Procedure Valve support, valves, and boom-section hoses weight: approximately 30 kg (65 lb). Have another person help you install the valve mount. 1. Align the holes in the valve mount with the holes in the frame of the machine (Figure 50).
  • Page 24 Figure 51 1. Valve support 4. Phillips-head screw ( #10 x 5/8 inch) 2. T-fitting (upper) 5. T-fitting (lower) 3. Washer (#10) 5. Secure the T-fitting to the valve mount with the 2 Phillips-head screws (#10 x 5/8 inch) and 2 washers (#10) that you removed in Removing the Valve Support (page...
  • Page 25 Installing the Agitation Shutoff Valve, Nozzles, and Hoses Parts needed for this procedure: Screw (6-32 x 5/8 inch) Handle Agitation throttle valve Bracket (nylon) Agitation-valve bracket Bolt (6 x 12 mm) Agitation supply hose Figure 52 Agitation-nozzle assembly Agitation bypass hose—25 x 254 mm (1 x 10 inches) 1.
  • Page 26 Installing the Agitation-Nozzle Assemble and Hoses 1. Assemble the straight barbed fitting of the agitation supply hose (1 x 33-1/2 inches) onto the quick coupling of the agitation throttle valve with the retainer that is supplied with the hose (Figure 54).
  • Page 27 5. Secure the agitation nozzles with the 4 retainers that you removed in step Removing the Agitation Nozzles and Hoses (page 15). 6. Assemble the straight barbed fitting of the agitation-nozzle assembly onto the quick coupling of the agitation throttle valve with the retainer that is supplied with the agitation-hose assembly (Figure 57).
  • Page 28 Installing the Section Bypass Hose Machines without the Optional Eductor Kit Important: If you are installing the conversion valve kit on a machine with an optional eductor kit, skip this procedure and complete 12 Installing the Shutoff Valve and Hoses for the Optional Eductor Kit (page 29).
  • Page 29 Installing the Manifold Supply Hose Parts needed for this procedure: Manifold supply hose (1 x 25 inches) Gasket—25 x 35 mm (1 x 1-3/8 inches) Flange clamp—40 to 64 mm (1-9/16 to 2-1/2 inches) Procedure Important: If you are installing the conversion valve kit on a machine with an optional eductor kit, skip this procedure and complete 12 Installing the Shutoff Valve...
  • Page 30 2. Assemble the valve to the bracket (Figure 61) with the 2 flange locknuts (1/4 inch) and torque the locknuts to 52 to 67 N∙m (46 to 60 in-lb). 3. At the front, left side of the valve mount, remove the Installing the Shutoff Valve 2 flange locknuts (5/16 inch) that secure the pressure filter to the manifold bracket...
  • Page 31 Moving the Pressure-Relief Valve 1. Remove the retainer that secures the pressure-relief hose to the T-fitting at the pressure-relief valve (Figure 65). Figure 64 1. Shutoff-valve bracket 3. Bolt (5/16 x 3-3/4 inches) 2. Front of the machine 4. Flange locknuts (5/16 inch) 6.
  • Page 32 Installing the Section Bypass Hose Machines with the Optional Eductor Kit 1. Rotate the upper T-fitting approximately 35° counterclockwise (Figure 68). Figure 66 3. Retainer 1. T-fitting (sprayer pump) 2. T-fitting (pressure-relief valve) 4. Remove the T-fitting with the pressure-relief valve from the T-fitting in the top of the sprayer pump (Figure 66).
  • Page 33 Installing the Pressure Relief Hose 1. Assemble the 90° fitting of the pressure-relief hose—25 x 298 mm (1 x 11-3/4 inches) into the open port of the T-fitting at the pressure-relief valve (Figure 70). Figure 69 1. Upper T-fitting 5. Barbed flange fitting 2.
  • Page 34 Installing the Sprayer Supply Hose Installing the Eductor Supply Hose 1. Assemble the straight barbed fitting of the sprayer 1. Assemble the 90° fitting of the eductor supply supply hose—25 x 486 mm (1 x 19-1/8 inches) into hose—2.5 x 156.5 cm (1 x 61-5/8 inches) to the left the inlet port of the eductor shutoff valve (Figure 71).
  • Page 35 Installing the Section Bypass and Drain-Hose Assembly Parts needed for this procedure: Figure 74 Bypass and drain-hose assembly Support clamp 1. Drain-Hose Assembly Flange-head bolt (5/16 x 3/4 inch) 4. Assemble the 90° hose fitting of the drain hose—2.5 Washer (5/16 inch) x 67 cm (1 x 26-1/2 inches) with adapter fitting at the bottom of the sprayer tank (Figure 75...

  • Page 36: Installing The Drain Valve

    Installing the Bypass Hose 1. Assemble the 90° barbed fitting of the bypass hose—2.5 x 64 cm (1 x 25 inches) onto the quick-connect fitting at the bypass-shutoff valve (Figure 77 Figure 78). Figure 79 1. Washer (5/16 inch) 3. Rear saddle plate (machine) Figure 77 2.
  • Page 37 3. Align the 2 mount pegs through the 2 holes 11 mm (7/16 inch) in the sprayer-pump bracket (Figure 82). 4. Secure the drain valve to the pump bracket with the lynch pin (Figure 82). Installing the Boom-Section Hoses Parts needed for this procedure: Supply hose—left boom section—2 x 205 cm (3/4 x 80-13/16 inches) Figure 81...
  • Page 38 Installing the Supply Hoses to the Boom Sections 1. Assemble the center boom-supply hose onto the T-fitting at the center-boom section (Figure 85). Figure 84 1. Retainer 5. Straight barbed fitting—supply hose for the left-boom section—2 x 205 cm (3/4 x 80-13/16 inches) 2.
  • Page 39 Installing the Shutoff Valve and Hose for the Optional Spray Gun Kit or Electric Hose-Reel Parts needed for this procedure: Flange shutoff valve Bracket (nylon) 90° elbow (with pressure port) Gasket—25 x 35 mm (1 x 1-3/8 inches) Flange clamp—40 to 64 mm (1-9/16 to 2-1/2 inches) Washer (5/16 x 13/16 inch) Bolt (6 x 16 mm) Hose clamp...
  • Page 40 Installing the Shutoff Valve 2. Remove the straight barbed fitting (3/4 inch) and retainer from the shut off valve (Figure 87). 1. Remove the flange clamp, 90° elbow assembly, and gasket at the flange of the right-boom-section valve Note: If you are installing the valve conversion kit (Figure 89).
  • Page 41 Installing the Supply Hose—Machines 3. Align the 4 washers (5/16 x 13/16 inch) between the nylon bracket of the flange shutoff valve and the valve with the Optional Spray Gun Kit mount (Figure 91). 1. Assemble the quick-connect fitting (socket) to the straight barbed fitting (1/2 inch) to the hose—1.3 x 762 cm (1/2 x 300 inches) with the clamp that you removed in...
  • Page 42 Figure 96 1. Supply hose 3. Hose barb (spray gun) 2. Hose clamp 6. Place the spray gun in the spray-gun bracket, and hose onto the hose hook. Figure 94 Installing the Supply Hose—Machines 1. Quick-connect fitting 3. Retainer with the Optional Electric Hose-Reel Kit (flange shutoff valve) 2.
  • Page 43 Figure 100 1. Supply hose 3. Straight-hose barb 2. Hose clamp Figure 98 1. Quick-connect fitting 3. Retainer (flange shutoff valve) 2. Straight barbed fitting 3. Secure the straight barbed fitting and the quick-connect fitting with the retainer with the retainer provided with the quick-connect fitting of the hose(Figure 98).
  • Page 44 2. Route the 168 cm (66 inches) of the new electrical harness between the valve mount and right support for the manifold mount (Figure 102). Assembling the Rear Wiring Harness to the Machine Parts needed for this procedure: Rear wire harness Cable tie Routing Wire Harness Along the Frame Tube...
  • Page 45 Figure 105 1. Front wire harness 3. Rear wire harness 2. 2-socket connector—not 4. Front of the machine used (2015 and newer hose-reel power) Figure 103 2. Connect the 10-socket connector of the front wire 1. Rear wire harness—168 3. Front of the machine harness for the sprayer-harness interconnect into the cm (66 inches) branch 10-pin connector of the rear wire harness for the...
  • Page 46 4. Connect the 8-pin connector of the front wire harness for the sprayer-harness interconnect into the 8-socket connector of the rear wire harness for the rate switch (Figure 108). Figure 110 1. Front wire harness 4. Rear wire harness 2. 10-pin 5.

  • Page 47: No Parts Required

    Routing the Wire Harness for the Sprayer Pump 1. Route the 74 cm (29 inches) wire-harness branch for the spray-pump solenoid across the top of the sprayer Connecting the Rear Wire frame channel and down toward the sprayer-pump solenoid (Figure 113).
  • Page 48 Connecting the Wire Harness to the Connecting the Wire Harness to the Boom-Section Valves and the Agitation Solenoids for the Lift-Cylinder Manifold Valve 1. At the lower left solenoid, connect the 2-socket connector of the rear wire harness labeled L 1.
  • Page 49 3. At the upper right solenoid, connect the 2-socket connector of the rear wire harness labeled R IGHT into the 2-pin connector for the right up OLENOID solenoid (Figure 115). 4. At the lower right solenoid, connect the 2-socket connector of the rear wire harness labeled R IGHT into the 2-pin connector for the DOWN...
  • Page 50 Connecting the Wire Harness to the Optional Foam-Marker Kit 1. At the end of the 236 cm (93 inch) branch of the wire harness, align the 4-socket connector of the wire harness for the finishing kit with the 4-pin connector of the wire harness from the compressor (Figure 120).
  • Page 51 Figure 123 Figure 121 1. 3-socket connector (rear 2. 3-pin connector wire harness—76 cm (30 (flow-meter harness) 1. Rinse pump 3. 6-pin connector inches) branch) (rinse-pump harness) 2. 6-socket connector (rear wire harness—labeled INSE 2. Align the rinse-pump cover over saddle plate for the rinse pump (Figure 122).
  • Page 52 Connecting the Pressure Sense-Tube—Optional Spray Gun Kit or Optional Electric Hose-Reel Kit 1. Align the end of the pressure-sense tube (plastic) for the pressure gauge in the dash with the locking collar for the tube coupler at the T-fitting (Figure 125).

  • Page 53: Product Overview

    Product Overview Controls Completing the Installation Agitation Switch of the Arag to KZ Valve The agitation switch is located on the center console to Conversion Kit the right of the seat; refer to the Operator’s Manual for your machine. Toggle this switch forward to turn on the agitation in the tank or rearward to stop the agitation.

  • Page 54: Operation

    Operation Setting the Boom-Section-Bypass Valves Manual Mode Only Important: When operating in Auto mode, the boom-sections-bypass shutoff valve must be closed. Before using the sprayer for the first time, if you change the nozzles, or as needed, calibrate the sprayer flow, speed, and set the boom-section bypass (if operating in Manual mode);...

  • Page 55: Calibrating The Agitation Bypass Valve

    11. Adjust the right boom-bypass knob (Figure 129) until 7. Turn the master boom switch to the O position. the pressure is at the previous level. 8. Use the application-rate switch to adjust the 12. Turn on the right boom and turn off the center boom. sprayer-system pressure to 689 kPa (100 psi).

  • Page 56: Maintenance

    Note: Optional pressure filter screens are available through bowl for damage and wear (Figure 132). your authorized Toro parts distributor. Note: Replace any damaged or worn O-rings for the 1. Move the machine to a level surface, shut off the plug, bowl, or both.

  • Page 57: Removing The Agitation-Manifold Valve

    Note: Squeeze the 2 legs of the retainer together while pushing it down. Note: Retain the actuator and retainer for installation Installing the Valve Actuator (page 62). Figure 133 Section-Valve Actuator Shown (the agitation-valve actuator Figure 134 is similar) Agitation Valve 1.
  • Page 58 2. Remove the retainer that secures the section valve manifold to the bypass fitting (Figure 137). Figure 135 1. Agitation-valve manifold Removing the Section Valve Manifold Figure 137 1. Remove clamps and gaskets that secure the manifold for the section valve (Figure 136) to the adjacent section 1.

  • Page 59: Cleaning The Manifold Valve

    Figure 140 Agitation Valve Manifold Figure 138 1. Stem retainer 7. Back seating O-ring (0.676 inch / 0.07 inch) 1. Bypass fitting 2. Section valve manifold 2. Valve stem 8. Valve-seat ring 3. Stem port 9. Manifold body 4. Stem retainer 10.

  • Page 60: Assembling The Manifold Valve

    Assembling the Manifold Valve 1. Check the condition of the outlet fitting O-rings (section valve manifold only), end cap O-rings, back seating O-rings, and ball seat for damage or wear (Figure 140 Figure 141). Note: Replace any damaged or worn O-rings or seats. 2.

  • Page 61: Installing The Agitation-Manifold Valve

    Installing the Agitation-Manifold Valve 8. Assemble the agitation-valve manifold, gasket, and adapter fitting with a clamp, and tighten by hand 1. Align the flange of the agitation bypass valve, 1 gasket, (Figure 143). and the end-cap-fitting flange of the agitation-valve 9.

  • Page 62: Installing The Valve Actuator

    Storage 8. Assemble the and 2 adjacent section valve manifolds and gasket with a clamp, and tighten by hand (Figure 144). Perform the following maintenance steps for short-term or 9. If you loosened the mounting hardware for the bypass long-term storage: valve, tighten the nut and bolt to 1017 to 1243 N∙cm •...

  • Page 63: Troubleshooting The Spray System

    Troubleshooting Troubleshooting the Spray System Problem Possible Cause Corrective Action A boom section does not spray. 1. The electrical connection on the boom 1. Turn the valve off manually. Disconnect valve is dirty or disconnected. the electrical connector on the valve and clean all leads, then connect it.
  • Page 64 Schematics G034336 Sprayer Flow Diagram 131-9559 (Rev. A)

This manual is also suitable for:

132-4276

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