Honeywell Vibrex 2000 User Manual

Honeywell Vibrex 2000 User Manual

Digital dynamic balancer / analyzer systems
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CAGE 99866
User Guide
For
Vibrex™ 2000,
Vibrex™ 2000 Plus
and
Enhanced Vibrex™ 2000 Plus
(Helicopter and Fixed Wing Versions)
Digital Dynamic Balancer/Analyzer
Systems
13841 Rev. A
May 07, 2015
Honeywell International, Inc
AEROSPACE – Torrance, CA USA
HONEYWELL CONFIDENTIAL: This copyrighted work and all information is the
property of Honeywell, contains trade secrets, and may not, in whole or in part,
be used, duplicated, or disclosed for any purpose without prior written permission
of Honeywell. All rights reserved.

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Summary of Contents for Honeywell Vibrex 2000

  • Page 1 AEROSPACE – Torrance, CA USA HONEYWELL CONFIDENTIAL: This copyrighted work and all information is the property of Honeywell, contains trade secrets, and may not, in whole or in part, be used, duplicated, or disclosed for any purpose without prior written permission...
  • Page 2 Honeywell International, Inc. Trademarks Honeywell, International Inc. 2525 West 190 Street Torrance, CA 90504 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 3 EVISION ISTORY PAGE/PARA DESCRIPTION DATE Initial Release per November 3, 2013 ECO-0204365 SEE ECO-0256422 May 07, 2015 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 4: Table Of Contents

    2.3.2 Vibrex 2000 Plus Specifications........17 2.3.3 Enhanced Vibrex 2000 Plus Specifications .... 21 3.0 Getting Started .............27 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 5 V2K Helicopter and Fixed Wing Kit ......59 Vibrex 2000 Plus Equipment ..........62 4.3.1 V2K Plus Propeller Balance Kits ........62 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 6 Beginning Operation ............88 5.2.1 Powering Up ..............89 5.2.2 Main Menu Screen ............89 Basics of Operation .............. 94 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 7 Main Rotor Balance – Paper Charts (All units) ..... 144 5.5.2 5.5.3 Using the Rotor Protractor..........145 5.5.3.1 Counter-Clockwise Rotor Correction Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 8 Digital Subsystem ............202 6.2.2 Display Subsystem ............203 6.2.3 Analog Subsystem ............204 6.2.3.1 Velocity Signal 6.2.3.2 Azimuth Signal Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A viii...
  • Page 9 Vibrex 2000 6.3.7 Complete Unit Disassembly .......... 224 6.3.7.1 Parts List 6.3.7.2 Disassembly 6.3.7.3 Assembly Troubleshooting ..............235 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 10 Appendix B: EV2K+ Helicopters ........255 Appendix C: EV2K+ FasTrak Configurations ....259 Appendix D: EV2K+ Fixed Wing Aircraft ....263 Glossary ................263 Notes ..................270 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 11: Quick Reference Guide

    When the Vibrex unit has finished collecting data, press START  If the reading is not acceptable (greater than 0.2 IPS), press START Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 12 (Fixed Wing Balance for fixed wing version.)  Use the ↑↓ keys to select your user ARROW helicopter/aircraft model from the factory selections. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 13 Continue making adjustments until the component yields the desired IPS level, then press from the Aircraft DONE Balance Quality screen. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A xiii...
  • Page 14 Operate the aircraft in the desired condition. Vibrex 2000 and Vibrex 2000 Plus  Press the context key. STROBEX TRACK Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 15 Power up the Vibrex unit and select PRINT  Select the reading or reading set wanted to print then press START PRINT Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 17: Introduction

    NOTE: If the user wants to get started right away, go to the “Quick Reference Guide” at the beginning of this user guide. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 18 WARNING: Installation of some brackets on some aircraft involves removing nuts and/or bolts, affecting the safety of Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 19: Organization

    WARNING: Exercise extreme care with this procedure or item because of possible personal injury. Special notices appear in the format shown here. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 20: Document Conventions

    V2K Download Software User Guide, No. 14984  V2K Plot Software User Guide, No. 14983-1  Polar Coordinate Chart, No. 8016 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 21: Product Support

    **New Direct Line** Honeywell Technical Operations Center Help Desk 24/7 855-808-6500 US & Canada (Toll Free) 602-365-6500 International Option 1 avionics Option 2 mechanical Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 22: Fax Service

    For more details on this or any other customer support services, please contact Honeywell’s Technical Operations Center. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 23: System Overview

    Vibrex Systems: Introduction The Vibrex 2000, Vibrex 2000 Plus and Enhanced Vibrex 2000 Plus have the following general features: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 24: Product Description

    For more details information on both the Vibrex 2000, Vibrex 2000 Plus and Enhanced Vibrex 2000 Plus systems, as well as Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 25: Vibrex 2000 System Overview

    Two channels allow the user to measure the propeller and rear of the engine during balancing. All measurements, solutions, sensitivities, and annotation are saved Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 26: System Benefits

    (MTBF) for avionics, as well as mechanical and aerodynamic structures  Better ride comfort for pilots and passengers Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 27: Self-Test Feature

    2 hours. The comprehensive test (or BIT) is unnecessary each time the unit is Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 28: Vibrex 2000 Plus Enhancements

    Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 29: Enhanced Vibrex 2000 Plus Enhancements

    They can be modified and stored as new configurations.  Adds an extensive new Fixed Wing Balance capability (version 5.xx+) similar to the EV2K+ Helicopter Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 30: System Specifications

    (ground based) Basic Performance Frequency range 0 to 400 Hz Accuracy ±5%, from 5 Hz to 333 Hz Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 31 Spurious free dynamic > 50 dB range Input ranges 0 to 380 mV peak (20 IPS) Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 32 • Height - 7.38 mounting flanges) • Width - 7.25 • Depth - 1.81 Weight 3.5 lb nominal Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 33: Vibrex 2000 Plus Specifications

    (with key) STATUS check battery and sensor power NOTE: Errors are logged to a printable fault log. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 34 (maximum frequencies) 120,000, 300,000 and 600,000 RPM Window type Flat top FFT resolution 400 lines Signal Conversion (Vibration Inputs) Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 35 Magnetic pickup/ 2-each, pulse input, magnetic pickup or logic type tachometer PC or printer 1 serial, RS-232, 9600 baud Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 36 Industrial Electronic Control Equipment interference (EMI) Class certified to • Class Standard EN50081-2 susceptibility and • Standard EN50082-2 radiated emissions standards Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 37: Enhanced Vibrex 2000 Plus Specifications

    4 vibration and 2 tachometer (azimuth) Balance Measurements Phase units Hours and minutes Phase resolution 2 min or 1° Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 38 19 mV/IPS peak Signal Conversion (Magnetic Pickup Inputs) Input frequency range 100 to 50,000 RPM RPM accuracy 0.15% Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 39 3 to 6.4 Vdc, 250 mA Battery life (typical) 40 hr Case material Aluminum alloy Characteristic Specifications (Continued) Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 40 Industrial Electronic Control Equipment interference (EMI) Class certified to • Class Standard EN50081-2 susceptibility and • Standard EN50082-2 radiated emissions standards Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 41 Chapter 2 – System Overview Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 42 Chapter 2 – System Overview Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 43: Getting Started

    Where there are differences between the two Vibrex units, they are explained in detail. Basic features of the Vibrex 2000 and Vibrex 2000 Plus include Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 44: Basic Features

    2000 unit. Except for the logo, the Vibrex 2000 Plus is identical. Use this diagram to locate the operating features explained in this chapter. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 45 Chapter 3 – Getting Started Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 46: Display

    The user may use the contrast keys at any time. 3.2.1.2 Screen Operations The Vibrex unit’s display has the following operational characteristics: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 47: Self-Test Screen

    The Vibrex 2000 series have a simple, easy-to use keypad on the front panel, for entering data and doing operations. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 48: Alpha-Numeric Keys

    NOTE: In this user guide, plain appear in print BOLD CAPS to show a dedicated key on the Vibrex unit. Italic BOLD CAPS Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 49: Dedicated Keys

    Reviews data and solutions that were part of REVIEW a previous exercise, for example, a propeller balance or spectrum. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 50: Context Keys

    The table below shows the Vibrex 2000 and Vibrex 2000 Plus units’ channel configuration choices. RPM A RPM B Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 51 RPM A RPM B Velocimeter No. 1 (902-18701-1) Velocimeter No. 2 (902-18701-1) Velocimeter No. 3 (902-18701-2) Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 52: Printing Data

    9- to 25-pin connector. This type of setup works for most other serial printers as well. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 53: Basic Settings

    (No. 610-463 for 110 Vac or No. 610-463A for 220 Vac) and operate the printer normally. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 54 Continue? or Write?, and stops. Repeat step 3 for DIP SW-2 and -3. NOTE: The on-line lamp lights when the button is ONLINE Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 55 Always wait until the DIP SW setting complete message is printed, then turn the power off. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 56 = 9600 bps Continue? : Push ‘On-line SW’ Write? : Push ‘Paper feed SW' DIP SW setting complete!! Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 57: Printing With A Pc

    For an illustration of the general printing setup with a PC, see the diagram below. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 58: Downloading Data

    NOTE: First, make sure you installed the V2K Download Part No. 14129-1software on your PC, following the provided instructions. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 59 For more details on how to download data to a PC, see the V2K Download Software User Guide. The following example shows an annotated sample Vibrex unit printout on hard copy: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 60: Reading Fft Data

    Fourier transform (FFT) is a method used to record vibration spectra digitally. An FFT consists of individual bins (also called Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 61: Using The Print Key

    Global printing from the PRINT key  Printing with the REVIEW and PRINT keys This section explains these printing modes. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 62: Global Printing

    From this menu, the user may select an option under any of the following context keys:  PRINT PROP RUNS  PRINT BALANCE MEAS  PRINT SPECTRUM  STATUS/PRINT Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 63 FW) only coefficients) V2K, V2K+, STATUS Unit status EV2K+ The paragraphs that follow explain these options. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 64 PRINT SPECTRUM Prints the latest measurement stored <CURRENT LIST> to memory. Prints all spectrum lists stored to <ALL LISTS> Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 65 For help in interpreting the fault log, contact Honeywell Customer Support. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 66 <CURRENT RUN> Prints all the runs and adjustments for <CURRENT SESSION> ® the latest FasTrak tracking session in memory. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 67: Printing With Review And Print Keys

    <CURRENT MEAS> press . When the user START PRINT selects a run to be printed by the REVIEW Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 68 Bal Measurement Select the measurement to be printed and press . Select PRINT <CURRENT MEAS> then press START PRINT Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 69: Installation: Introduction

    4.5 Sample Installations ............ 82 Installation: Introduction The Vibrex 2000 and Vibrex 2000 Plus accept the following types of transducer inputs: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 70: Vibrex 2000 Basic Equipment

    This section provides a series of tables that list the different types of equipment available with the Vibrex 2000. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 71: V2K Propeller Balance Kits

    902-12900 Cable Tracker 50 ft 902-11247-50 Bracket Photocell 903-10423-1 Retro-Reflective Target Patches 907-10444 V2K Download Software program 915-15164 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 72: V2K Twin-Engine Kits

    The following table shows a list of Honeywell equipment and accessories available with the Vibrex 2000 or Vibrex 2000 Plus system for twin-engine propeller balance operations: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 73: V2K Rotor Track & Balance Kits

    The following table shows a list of Honeywell equipment and accessories available with the Vibrex 2000 or Vibrex 2000 Plus system for helicopter rotor track-and-balance operations: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 74 DC Cable Assembly (with battery clips) 902-3140E Cable Strobex 902-13797 1 set Tip Targets Laminated, 60 PCS 907-4270A Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 75: V2K Helicopter And Fixed Wing Kit

    The following table shows a list of Honeywell equipment and accessories available with the Vibrex 2000 system for helicopter rotor and fixed wing kit: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 76 902-11210-20 Bracket Transducer 0.28 HL SS 904-3382A Bracket Transducer 0.38 HL SS) 904-3383A Photocell Banner 3 ft 902-12900 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 77 User Guide Guide No. 768-13841-7 V2K Helicopter Training Video (VHS) 915-16531 V2K Fixed Wing Training Video (VHS) 768-17892 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 78: Vibrex 2000 Plus Equipment

    904-3382A Photocell Banner 3 ft 902-12900 Cable Tracker 50 ft 902-11247-50 Bracket Photocell 903-10423-1 Retro-Reflective Target Patches 907-10444 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 79: V2K Plus Twin-Engine Kit

    The following table shows a list of Honeywell equipment and accessories available with the Vibrex 2000 or Vibrex 2000 Plus system for twin-engine propeller balance operations: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 80: V2K Plus Rotor Track & Balance Kit

    The following table shows a list of Honeywell equipment and accessories available with the Vibrex 2000 or Vibrex 2000 Plus system for helicopter rotor track-and-balance operations: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 81 DC Cable Assembly (with battery clips) 902-3140E Cable Strobex 902-13797 1 set Tip Targets Laminated, 60 PCS 907-4270A Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 82: Ev2K Plus Rotor Track & Balance Kit Options

    Specific Helicopter Application Guides should be consulted for any brackets or cables needed for specific helicopter models. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 83: V2K Plus Helicopter & Fixed Wing Kit

    The following table shows a list of Honeywell equipment and accessories available with the Vibrex 2000 system for helicopter rotor and fixed wing kit: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 84 Bracket Transducer 0.38 HL SS) 904-3383A Photocell Banner 3 ft 902-12900 Cable Tracker 50 ft 902-11247-50 Mounting Bracket Photocell 903-10423-1 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 85: Optional Equipment

    Vibrex 2000 or Vibrex 2000 Plus kits for rotor or propeller, but are helpful for general operations: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 86 As listed needed Additional Bracket Transducer 0.22 904-3382A needed HL SS Bench Test Kit Contact needed Honeywell Product Support Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 87: Carrying Case

    General Installation This section explains general installation procedures for the Vibrex 2000 and Vibrex 2000 Plus systems. The connector Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 88 The diagram below shows an illustration of the connector subpanel. PC OR PRINTER INTERFACE OR STROBEX SYNCHRONIZATION OUT PULSE Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 89: Velocimeters

    If the balance IPS level goes down but the Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 90 7 ft. For the best results, place the photocell approximately 2 ft from its companion retro-reflective target. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 91: Photocell System

    Other retro-reflective tapes are similarly not recommended unless they are the same material as the Honeywell retro- reflective targets. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 92: General Photocell Use

    Over the long haul, this accuracy will save quite a bit of time, and eliminate errors in target placement. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 93: Repair Of Photocell Wiring

     The retro-reflective target is aligned tangent to the arc created by the radius where it is attached. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 94 3. Mount the photocell probe in an optimum position, using the photocell bracket (see the example diagram below). Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 95 Incident Light - Unwanted light that reflects into the photocell probe could result in incorrect measurements. This type of light Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 96: Target Positioning

    Target Diagram - For details on this operation, see below. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 97: Magnetic Pickup

    The installation for the Vibrex 2000 and Vibrex 2000 Plus is the same. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 98: Sample Installations

    2 in. long. For details on calculating photocell tape length, see “Appendix A: Photocell Taping”. Sample Installations Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 99: Lycoming O/Io-320/360

    These seals are close to the spinner and clearance may be tight, but it is a usable balance location. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 100: P&W R-985/2800

    Velocimeter. The Velocimeter may point up or down. No survey Velocimeter is required. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 101: Geared Reciprocating Engines

    NOTE: The propeller tachometer signal from the photocell does not match the engine tachometer RPM. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 102 Chapter 4 - Installation Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 103: General Operation

    5.6 Helicopter Balance (EV2K+ Heli Only) ....161 5.7 Fixed Wing Balance (EV2K+ Fixed Wing Only) ..186 5.8 Spectrum Analysis ............. 188 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 104: Operation: Introduction

    2000 and Vibrex 2000 Plus, including how to power up and how to use the initial screens the user sees directly afterward. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 105: Powering Up

    Self- test screen displays (telling the user the unit is testing itself), then the Main Menu screen. The illustration below shows the Main menu. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 106 Used to acquire readings and select the Honeywell Model 135M-12 Strobex Tracker for a visual blade track of propellers and helicopter rotors. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 107 Main menus. To toggle between these two screens press either the START hard keys. GO BACK Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 108 Directly after the Enhanced Vibrex 2000 Plus powers up, the Self- test screen displays (telling the user the unit is testing Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 109 (when changes are saved at the end of a run) so that solutions don’t Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 110: Basics Of Operation

    The illustration below shows views of this panel, with the most important keys and their locations called out. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 111 As explained under Section 5.2.2 “Main Menu Screen, this screen displays after the Self-test screen, directly after powering Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 112: Propeller Balancing (Generic)

    This section explains, in general, how to use the Vibrex 2000 and Vibrex 2000 Plus for typical propeller balancing operations. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 113 Chapter 5 – General Operation The following diagram shows a sample setup for a fixed-wing aircraft. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 114 Chapter 5 – General Operation Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 115: Propeller Balance Setup

    Enter (or edit) the aircraft ID, as follows: context key, next to the AIRCRAFT ID 1. Press the AIRCRAFT ID label. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 116: Selecting Channels

    5.4.1.2 Selecting Channels The Vibrex unit defaults to the following channel assignments: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 117: Entering Horsepower

    Vibrex START. HP ENGINE unit for the propeller being balanced. Since high horsepower Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 118 NOTE: Occasionally, the user may need to be conservative on the first balance adjustment. This condition could Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 119 Enhanced Vibrex 2000 Plus Helicopter Balance. Changing Weights - The weight required to move the balance Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 120: Setting Sensitivity

    SET SENSITIVITY the second Propeller Balance Setup screen. The illustration below gives an example of the Set Sensitivity screen. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 121 The sections that follow explain these concepts. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 122 Honeywell Propeller Protractor. For instructions on how to use this tool, see Section 5.4.3.2 “Using the Propeller Protractor”. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 123: Saving Corrected Propeller Configurations (Ev2K Only)

    “dialed in” and wants to save those settings. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 124 Sometimes the user may want to save the auto-corrected configurations if they were effective. This alternate path allows a Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 125: Multiple Propeller Feature

    ID and Eng suffix. Use the PROPELLER BALANCE option in the Main Menu screen to access this feature. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 126 ► AIRCRAFT ID[ ENG[ ] SHOWS ENGINE NUMBER ► PROP ch<1A> ► REAR ch<NONE> if ok, push START Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 127 7. When the user has finished balancing the current propeller, begin the operation for the next propeller, in the same way as Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 128: Acquiring Balance Readings

    The Vibrex unit then displays a Measurements screen that displays the acquired balance measurements (see below). Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 129 A propeller is stalling if there is a noticeable change in the propeller’s sound, from what the user normally hears. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 130: Annotating The Reading

    BETTER on the left end of the bar and WORSE on the right. The illustration below shows an example of the Prop Balance Quality screen. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 131 1.2 IPS. The user must investigate the reason for an IPS reading higher than 1.2 IPS before trying to balance the propeller. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 132 INSTALL PERMANENTLY the weight inside the spinner. Pressing this key accesses the Split Weights and Radius Change menus. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 133: Obtaining Balance Solutions

    If the specified weight differs from that added to the propeller or the angle placement is different than that Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 134: Using The Propeller Protractor

    5.4.3.2 Using the Propeller Protractor The illustration below shows a diagram of the Propeller Protractor. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 135 To find the correct location on the propeller for applying the balance weights, use the Propeller Protractor, as follows: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 136 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 137: Changing Performed Solutions

    (see below). To advance to the next run, START answer Yes to the question “IMPORTANT-were these changes made?”. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 138: Finishing Propeller Balance

    2. 3. Enter the trial weight radius, using the numeric keypad. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 139: If Unable To Use Weight Azimuth

    4. Do a final run to verify that the user has installed the permanent weights correctly. Then press . The Vibrex DONE unit displays the following screen: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 140: Reviewing Balance Histories

    Main Menu screen is displayed. 2. From this screen, press REVIEW The Review Menu screen displays (see the example below). Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 141 NOTE: The user may store up to 10 propeller balance runs with their corrective actions, 25 balance readings without corrections, and 25 spectra with order analysis. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 142: Reviewing Propeller Balance Measurements

    Review propeller balance measurements, as follows: 1. From the Review Menu screen, press . The PROP RUNS following information displays: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 143: Reviewing Other Balance Measurements

    The measurement number displays in the upper right corner of the screen.  The annotation displays in the lower right corner of the screen. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 144: Reviewing Spectrum Peak Measurements

    PREV LIST NOTE: For more information on the Vibrex unit’s Spectrum Analysis feature, see Section 5.6 “Spectrum Analysis”. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 145: Reviewing Spectrum Order Analysis

    Main Menu screen, see Section 5.3 “Basics of Operation”. Enter information used for these operations in the resulting Track and Balance related screens. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 146 Vibrex 2000 Plus for typical rotor track-and-balance operations. The following diagram shows a sample setup for a helicopter main rotor. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 147 Chapter 5 – General Operation Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 148: Main Rotor Track

    6. Connect the two-pin receptacle to and appropriate dc power source. The following dc power is necessary for each of the different Strobex models: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 149 While the rotors are STROBEX TRACK turning, the magnetic pickup RPM displays in the lower left of the Vibrex unit screen. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 150: Main Rotor Track (Strobex) (Ev2K+)

    Track (Strobex) (V2K and V2K+ ® are configured slightly differently to accommodate the FasTrak option as described in paragraph 5.5.1.3. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 151 The EV2K+ track menu appears as follows as shown below. At this point, either tracking can be STROBEX FasTrak selected. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 152: Main Rotor Track (Fastrak®) (Ev2K+ Heli Only)

    2. Mount the magnetic pickup, in the same way as the user would normally. 3. Connect the magnetic pickup cable to the channel A connector of the Vibrex unit. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 153 The user should verify that the RPM is stable and TRK DATA is relatively stable. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 154 11. Upon successful acquisition, a screen similar to the following will appear: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 155  Use the LEAD-LAG key to change to toggle between displaying height and lead-lag data. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 156  No Track Pulses-Check Mag PU B: Check ® cables and connections from FasTrak to MAG PU CH Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 157 1. From the main Track menu, press the CHANGE TRACK key. A series of three menus will allow the CONFIG Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 158 The factory number is derived from calculations ® based on rotor geometry and FasTrak mounting position and is calibrated to observed Strobex readings. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 159 For clarity, the user should overwrite the “Factory” or “Factry” in the configuration name. User entered characters will always be in uppercase. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 160: Main Rotor Balance – Paper Charts (All Units)

    Model 177M and Model 8350 Vibrex Balancers. After the Vibrex unit has taken balance measurements, the following screen displays: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 161: Using The Rotor Protractor

    By way of a typical example, this section explains how to use the Honeywell Rotor Protractor for balancing helicopter rotors. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 162 For more information on tail rotor balancing with the Vibrex 2000 or Vibrex 2000 Plus, see Section 5.5.4 “Tail Rotor Balance”. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 163 Chapter 5 – General Operation Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 164 Chapter 5 – General Operation Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 165 0.27 g to the blank blade tip, and add 3.5 g to the target pitch change link (PCL). See the illustration below. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 166 Chapter 5 – General Operation Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 167: Counter-Clockwise Rotor Correction

    Protractor clockwise on the graph the same number of degrees by which the point missed its intended angle. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 168 If the move line is shorter than the distance to the zero line, increase the adjustment proportionally. Refer to the following illustration. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 169 Chapter 5 – General Operation Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 170 Once the user plots the second point again on the chart, the new adjustment brings the rotor into balance. See the following illustration. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 171 Chapter 5 – General Operation Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 172: Clockwise Rotor Correction

    1. Mount the photocell at a convenient location where its beam can strike some part of the tail rotor. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 173: Clockwise Rotors

    1 on the chart. For an explanation of how to use the Rotor Protractor, see Section 5.5.3 “Using the Rotor Protractor”. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 174: Counter-Clockwise Rotors

    The Propeller Balance screens’ menus are especially suited to tail rotors Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 175: Tail Rotor Track

    For an illustration, see the diagram below. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 176 NOTE: A Velocimeter is not required for tail rotor track operations. 3. Place the Vibrex unit at the root of the tail boom. See the illustration below. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 177: Helicopter Rotor Track And Balance (Generic)

    5.5.4 “Tail Rotor Balance – Using Protractor”. The Enhanced Vibrex 2000 Plus provides a Helicopter Balancing function using Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 178: Helicopter Balance Initial Startup

    The first time a new unit is powered up or after the memory has been cleared, the Helicopter Balance main menu will function as follows: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 179 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 180: Helicopter Balancing

    Note that the balance measurement sensor and input channel will be selected on the next screen. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 181 , p u s h S T A R T and the Vibrex channel number: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 182  With proper selections, press the to continue. START Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 183 Note: A warning screen will warn if a value is entered that exceeds manufacturer’s limits. This is only a warning – the edited value will still be accepted. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 184 You can enter any measurement or recall the previous measurement using context key. RECALL PREV MEAS Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 185 The RPM will be displayed as 0 to let you know that this was a manually entered measurement. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 186  key to proceed to the BAL MEAS Press the START QUALITY screen. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 187 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 188 Be sure the helicopter is being flown in the proper flight regime for the measurement. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 189: Alternate Solutions

    , p u s h S T A R T The following options can be used individually or in various combinations to other solutions: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 190 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 191 , p u s h S T A R T Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 192: Auto-Correction

    Balance component  Flight state or regime  Vibration sensor mounting location and direction (as stated in Application Guides) Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 193 3. A moveline has been computed from one run to the next and the moveline is: a. More than 0.2 IPS in length, Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 194 (see Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 195: Job Selection

    Otherwise, press key to select a different component, then press COMP: START Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 196: Removing And Editing Models And Charts

    “as is” or edited for individual circumstances. Or they may be removed from the user list. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 197 The user needs to save the results. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 198 2. Four screens in sequence will guide you through the editing process. The first two selection screens work in similar method to the balance selection screens. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 199 This algorithm will NOT work for unevenly spaced adjustment points of the same type. The Propeller Balance menus may be more appropriate for Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 200 SAVE CHART IN MODEL your changes. If you press the key your START Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 201: Helicopter Balance Run Print, Review And Clearing

    – if you have a choice, it is preferable to print these runs. This first review screen is shown below: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 202: Fixed Wing Balance (Ev2K+ Fixed Wing Only)

    It also allows for individual charts to be tuned for a particular ancillary equipment configuration or tail number. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 203 ► < W e i g h t > i f o k , p u s h S T A R T Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 204: Spectrum Analysis

    1. Run the prop at its normal low power/torque rating. Press the context key. TAKE LOW PWR/TORQUE Select the proper balance channel and press START to Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 205 6. Once saved the Moveline Check run can be reviewed and printed similar to other logs using the REVIEW and PRINT hard keys. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 206: Spectrum Analysis (All Vibrex 2000 Units)

    1. From the Main Menu screen, press the SPECTRUM context key. ANALYSIS This action displays the Spectrum Setup screen (see example below). Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 207 4. Select the range of interest (active orders) by pressing the (Vibrex 2000) or 0-<24,000>RPM 0-<600,000>RPM (Vibrex 2000 Plus) context key. See Section 5.6.1.1 “Ranging Feature” for details. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 208: Ranging Feature

     Select the range of interest (active orders) by pressing the Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 209: Annotating Spectra

    NOTE: At any time during data collection, the user may press the ABORT context key to stop the operation. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 210 The user may START press to erase the list. GO BACK Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 211: Order Analysis

    To view a list of the orders in a signature while using the Vibrex unit, press the context key next to the <RPM PEAK IPS> line Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 212: Spectrum Viewer Feature

    Main Menu screen to access this feature. NOTE: This feature is only available with the Vibrex 2000 Plus system. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 213: After Taking Measurements

    Spectrum Peaks  Spectrum Orders  Spectrum Viewer The illustration below shows an example of the Spectrum Viewer screen. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 214 All other spectrum features with the Vibrex 2000 Plus operate in the same way as they do with the Vibrex 2000 model. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 215: Displaying Cursor Data

    1.1 mils Pk-Pk 3.6 Gs 255.0 Hz This screen gives the user specific vibration data on the current cursor position. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 217: Maintenance: Introduction

    (PC) interface. Advanced maintenance operations do not appear in this user guide. For Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 218: Theory Of Operation

    (PCB). This subsystem contains the following elements: [for the 13590-3 amd the Plus, 14490]:  Microprocessor, Motorola 68332, running at 16.78 MHz [25 MHz] Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 219: Display Subsystem

    Adjust the potentiometer, using two keys located on the keyboard to the right of the display. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 220: Analog Subsystem

    (from the magnetic pickup or photocell) to digital logic levels. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 221: Power Subsystem

    (Auto-off feature) to save power. For more information on using batteries with the Vibrex unit, see Section 6.3.1 “Batteries and Replacement” . Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 222: On-Off Logic

    All supplies help operate the serial communications hardware. Fuses protect the batteries and sensor power from short circuit damage. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 223: Routine Servicing

    If the balancer is to be stored for long periods of time alkaline batteries are the best choice. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 224: Battery Usage

    Vibrex unit. CAUTION: This backward-battery problem is much easier Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 225: Battery Insertion Diagram

    Battery Insertion Diagram For a diagram of how to insert batteries into the Vibrex unit, see the illustration below. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 226: Removal

    Vibrex 2000, destroying the circuit board. This is especially true if only one battery is reversed. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 227: Setting Battery Time

    The EPROM chip in the Vibrex 2000 or Vibrex 2000 Plus defines the features contained in the unit and has a version number that corresponds to these features. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 228: Determining Eprom Versions

    ESD precautions when changing the EPROM or main PCB, including grounding all parts and using a static wrist strap while Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 229: Replacement Procedures

    2. Remove the batteries (20). 3. Remove the four 4-40 (03) screws holding the shield to the bottom of the chassis. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 230 12. Reassemble the Vibrex unit in the reverse order of disassembly. 13. Switch the unit on and verify a successful power-up operation. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 231: Panel Retention Screws

    Threading the damaged hole to a deeper depth, using a 4-40 semitaper tap and a longer 4-40 screw Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 232: Cleaning

    The Model 11 Calibrator may be used to perform an end to end check of the Balancers system as follows. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 233 5. Remove all screws from the calibrator strobe disc EXCEPT the two screws used for the single interruptor. See the picture below: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 234 8. 23. Observe 4 stems on C-H logo of calibrator strobe disc. 9. 24. If these readings are observed, the unit is serviceable. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 235: Instrument Test Procedures For The Vibrex 2000 And Vibrex 2000 Plus

    8278 BNC to Mag Honeywell cable 10502 Fluke True Fluke 5% 2 Hz - 10 kHz RMS meter Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 236: Procedure

    Channel 1 19 mV, 40 Hz, Phase 0 deg, Sinewave,  Channel 2 1V, 40 Hz, Phase 180 deg, Squarewave, Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 237: For The Vibrex 2000 (Basic)

    Balance 13.44 0.90 <X< 1.11 11:30 - 12:30, 2400 RPM +/-3.6 5 Hz 1,500 13.44 0.90 <X< 1.11 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 238: For The Vibrex 2000 Plus

    13.44 0.90 <X< 1.11 500 Hz 30,000 13.44 0.90 <X< 1.11 1,000 Hz 60,000 13.44 0.85 <X< 1.18 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 239 13.44 0.85 <X< 1.18 5,000 Hz 300,000 13.44 0.85 <X< 1.18 10,000 Hz 600,000 13.44 0.85 <X< 1.18 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 240: Clearing Memory Contents

    This section explains how to completely disassemble and reassemble the Vibrex 2000 and Vibrex 2000 Plus units, under the following topics: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 241 Section 6.3.7.1 “Parts List”. Vibrex 2000 PN 13590-3, Vibrex 2000 Plus PN 14990, and EV2K Plus PN 17480 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 242 Chapter 6 – Maintenance Vibrex 2000 PN 13590-3 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 243 Chapter 6 – Maintenance Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 244 Chapter 6 – Maintenance Vibrex 2000 PN 14990 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 245 Chapter 6 – Maintenance Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 246 Chapter 6 – Maintenance EV2K Plus PN 17480 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 247 Chapter 6 – Maintenance Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 248: Parts List

    (F1) and spring Battery contact PCB assembly; 801-14325-1 includes fuse (F1) and spring Screw, 4-40 by 1/4, Phillips, black 651-4521 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 249: Disassembly

    EPROM (programmed integrated 816-13830 circuit, No. 27C2048) for 13590-2 only 6.3.7.2 Disassembly Disassemble the Vibrex unit, as follows: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 250: Assembly

    (04). Loosening these parts allows the main PCB to “float” as it is inserted into the chassis (01). Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 251: Troubleshooting

     Operator error  Equipment failure  Aircraft problem Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 252: Fault Logs

    For complete instructions on how to print the Chapter 3.3.4.1 “Global Printing”. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 253 No Azimuth - Is caused by using too little tape to register (obvious, because the Vibrex unit acquires data at lower Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 254 The following table provides a basic Vibrex 2000 and Vibrex 2000 Plus troubleshooting guide: Possible Cause Corrective Action Problem: Vibrex Unit Not Turning On Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 255 1. Replace any bad fuse (Ref. No. F1). Continue to inspect the instrument for the cause of fuse tripping. This cause could be a Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 256 Remove any cables and try again. Inspect short-circuited connectors for visible damage. Unit too hot If the unit has been exposed to heat (greater Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 257 Return the unit to the factory for repair. Problem: Unit Repeatedly Turning Off Unexpectedly Battery end plate Check the battery end plate for excessive Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 258 Photocell probe Inspect the photocell. Replace it if necessary. failed and is causing Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 259 Sensor bad Check the sensor with the Model 11 Calibrator or return the sensor to the factory for Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 260 Increase the gap between the interrupter and (magnetic pickup) magnetic pickup. too small Small or misaligned Recheck the photocell setup and alignment. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 261 If the user has extreme difficulty in acquiring a vibration reading, do one or more of the following actions: Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 262 One cannot get phase reference this way, but a good reading on the vibration level is possible. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 263 Chapter 6 – Maintenance Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 265: Appendix A: Photocell Taping

    Radius = Distance of the tape from the center of rotation in inches  Rate = Rotational rate in Hertz (cycles per second) Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 266 Numbers refer to the Honeywell part number. No. 12803 is 1 in. wide, No. 10444 is 0.5 in. wide, and No. 3300 is 0.2 in wide. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 267 Numerical Graph Use the following numerical graph to look up the minimum width of retro-reflective tape necessary: Working Example Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 268 0.317 curve and the 0.475 curve. 3. Select the larger curve value for the tape width, that is, 0.475 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 269 Appendix A – Photocell Taping Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 270 Appendix A – Photocell Taping Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 271: Appendix B: Ev2K+ Helicopters

    T/R no De-ice T/R De-ice T/R Mk2 Oil Cooler AS-350B T/R Factory T/R C-H T/R Driveshaft AS-350B1 T/R Factory Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 272 High Alt T/R (tip and crd wt) BL-212 D/S (transmission) D/S (engine) BL-407 M/R (Initial) M/R (Flight) Flywheel Oil cooler Aft (old) Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 273 En 280 M/R En 480 M/R MD-500 T/R (4 bld) T/R (2 bld) M/R Hub MD-520N NOTAR Fan Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 274 M/R Hub R-22 R-44/R-66 S-61 T/R (2 plane) Battery Absorber SW-300 Impeller UH-1H M/R (Metal) Lat M/R (Composite) Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 275: Appendix C: Ev2K+ Fastrak Configurations

    157719 7.40 deg/in KIAS AW-139 Gnd Factory 13800 198790 1.89 flats/in AW-139 Hvr Factory 13800 198790 1.46 flats.in Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 276 198822 2.30 mm/in KIAS EC-120 Gnd Factory 20000 165000 7.11 flats/in EC-120 Hvr Factory 20000 165000 6.73 flats/in Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 277 4.415 flats/in MD520N Hvr Factry 8330 198822 4.29 flats/in MD520N 110 Factry 8330 198822 6.28 mils/in KIAS (Midspan Tab) Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 278 14630 263889 3.0 flats/in Factry (Metal Lat) 7.519 flats/in (Metal F/A) UH1H(M) Hvr Factry 14630 263889 3.63 flats/in Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 279: Appendix D: Ev2K+ Fixed Wing Aircraft

    Shorts 360 Caribou Shorts Tucano Dehavilland Dash 5 Sweringen Merlin Dehavilland Dash 6 Dehavilland Dash 7 Dehavilland Dash-8 Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 280 It is generally easier to print runs from the Main menu as the PRINT key is not always available inside the balance session. Just press SPACE then PRINT. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 281 Also, your <AC CHARTS> should be printed if you saved any auto- corrections or user entered balance charts. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 282: Glossary

    For EV2K+ helicopter balance: a component to be balanced selected from a predefined component list for a particular helicopter model. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 283 A vibration source. A unit of measure of the rate at which a body accelerates while changes direction. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 284 The optical quality of a surface to deflect light. Regime A helicopter flight state or regime needed collect specific measurements. Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 285 Velocimeter A Honeywell accelerometer that integrates acceleration into velocity as its output (Model 7310 Velocimeter). Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 286: Notes

    Notes Notes Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.. 13841 Rev A...
  • Page 287 Notes Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...
  • Page 288 Notes Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page. 13841 Rev A...

This manual is also suitable for:

Vibrex 2000 plusEnhanced vibrex 2000 plus

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