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Table of Contents
Related Manuals for Honeywell MicroDock II
Summary of Contents for Honeywell MicroDock II
- Page 1 MicroDock II Operating Manual...
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Page 3: Limited Warranty & Limitation Of Liability
Limited Warranty & Limitation of Liability All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management system that is certified to ISO 9001:2000. Device Warranty Terms MicroDock II 24 months from date of switch on / installation... -
Page 4: Contacting Honeywell Analytics
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice. -
Page 5: Table Of Contents
WEEE and RoHS Directives ............4 Introduction ...................9 Safety Information - Read First .............9 Getting Started ..................11 MicroDock II Base Station and Docking Modules ......11 Parts of the MicroDock II and Docking Module ......12 Display Elements .................13 Pushbuttons ..................13 Docking Module Pushbuttons.............13 Station Pushbuttons ..............14 Installation ...................15... - Page 6 PC Requirements .................57 Charging the X5 Battery Pack ............57 Charger/Battery Pack Guidelines ..........57 Charging Procedure ..............58 Maintenance ..................58 X5 Battery Pack Storage .............58 Troubleshooting ..................59 Replacement Parts and Accessories ..........63 Specifications ..................65 Charger Specifications ..............66 MicroDock II Automatic Test and Calibration Station...
- Page 7 Standard MicroDock II Kit includes: • Shipping case • MicroDock II base station and docking modules as specified • 110 – 240 VAC universal power adapter • 128MB Delkin Multi-media card (MMC) inserted • Set of four C-cell alkaline batteries (installed) •...
- Page 8 MicroDock II Automatic Test and Calibration Station...
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Page 9: Introduction
WArNINg To ensure personal safety, read the Safety Information before using the MicroDock II Base Station. The MicroDock II Automatic Test and Calibration Station (“the station”) provides automated calibration, bump testing and data transfer for the XD and X5 detectors. - Page 10 » Do not attempt to disassemble, adjust, or service the charger unless instructions are provided to perform a procedure, or a part is listed as a replacement part in the user manual . Use only Honeywell Analytics replacement parts. »...
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Page 11: Getting Started
• MicroDock II Base Station Quick Start Guide NOTe A standard MicroDock II base station is shipped with two inlets. A maximum of four calibration gas inlets can be included if specified by the user before purchasing. To order replacement parts, refer to Replacement Parts and Accessories. -
Page 12: Parts Of The Microdock Ii And Docking Module
Parts of the MicroDock II and Docking Module Figure 2. The MicroDock II Docking Module Item Description Item Description Liquid crystal display (LCD) Charger port (optional) Zero air/purge inlet (inlet 1) Battery cover Calibration gas inlet (inlet 2) Docking module lid... -
Page 13: Display Elements
To calibrate a detector, press CALIBRATION CALIBRATION To transfer datalog information from a detector, press DATA TRANSFER. For more information, refer to Transfer. (=XD only) Data DATA TRANSFER Table 4. Docking Module Pushbuttons Station Pushbuttons MicroDock II Automatic Test and Calibration Station... - Page 14 • Deactivate the base station • Scroll down to different user options or to other functions/selections within a user option Table 5. Station Pushbuttons MicroDock II Automatic Test and Calibration Station...
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Page 15: Installation
Table 6. Station Connections WArNINg The atmosphere must be free of background gas. Do not use the station in a hazardous area. All required national electrical codes (NEC) and safety standards must be followed. MicroDock II Automatic Test and Calibration Station... -
Page 16: Battery Installation
Remove the battery cover and set it aside. Insert four C-cell batteries into the battery compartment. Replace the battery cover and tighten the retaining screws. Do not over tighten the screws. Refer to Table 11. Torque Specifications. MicroDock II Automatic Test and Calibration Station... -
Page 17: Inserting The Xd
The station LCD displays the following docking module identification; the • e of detector that is inserted, and • bay and serial number of the docking module. To bypass the station identification screen, press any button on the base station. MicroDock II Automatic Test and Calibration Station... -
Page 18: Inserting The X5
Press the two release tabs on the docking module and raise the lid. Important: If the X5 detector is fitted with a pump, the diffusion adapter must be removed from the docking module lid. MicroDock II Automatic Test and Calibration Station... -
Page 19: Adding Another Docking Module
To add another docking module, refer to Table 11 and 12, Figure 8, 9, and 10, and complete the following procedures: Housing Assembly Torque Wall mounting plate 9-10 in lbs Table 11. Torque Specifications MicroDock II Automatic Test and Calibration Station... - Page 20 Phillips pan-head screw (3) End plate Barbed fitting ports Gasket block Phillips flat-head screw PCB connectors Bottom cover plate Table 12. Adding Another Docking Module Figure 9. Adding Another Docking Module (Back View) MicroDock II Automatic Test and Calibration Station...
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Page 21: Initializing The New Docking Module
Press Ok to save the setting. Deactivate the station. WArNINg The station must be deactivated after each module has been added. MicroDock II Automatic Test and Calibration Station... -
Page 22: Pump Setup
Fasten the bottom cover plate to the space between the two docking modules using six Philips flat-head screws (refer to Figure 10). NOTe When assembling or reassembling parts of the station and docking modules, refer to the Table 11 Torque Specifications. MicroDock II Automatic Test and Calibration Station... -
Page 23: Mounting The Microdock Ii
Phillips self-tapping screw (8) Table 13. Mounting the MicroDock II The MicroDock II station can be easily mounted to a secure surface. To mount the station, complete the following: Determine a secure location where the station is to be mounted. -
Page 24: How To Use The Base Station
(the left most button) until the initializing screen displays. The LCD immediately then displays the normal operating screen. Self-Test The station automatically performs a self-test during start-up. Docking Module/Detector: The station checks for connected docking modules and inserted detectors. MicroDock II Automatic Test and Calibration Station... -
Page 25: Deactivating The Station
Press ^ to scroll to different options. When the icon displays beside the required option, press sel to select. To exit the options menu and return to the normal operating screen, press exit. MicroDock II Automatic Test and Calibration Station... -
Page 26: Time/Date
The Inlet Setup option is used to setup the specific gas cylinders for bump checks and calibrations. This option is used to • select the gas type(s) • enter the corresponding gas concentrations level(s), and • enter the gas cylinder lot # of each selected gas. MicroDock II Automatic Test and Calibration Station... -
Page 27: Gas Type Screen
The inlet screens (2-5) have three options to modify: • Gas type • Gas concentration level • Gas cylinder lot # field (field initially displays blank until data is entered). Gas Type Screen MicroDock II Automatic Test and Calibration Station... -
Page 28: Multi-Gas Type Screen
% LEL Pentane % LEL Pentane Equiv. % LEL Propane % LEL Propane Equi % LEL 4 – Gas 2.5%vCH ppm and %LEL S, CO, LEL, O 4 – Gas Equiv. ppm and %LEL MicroDock II Automatic Test and Calibration Station... - Page 29 To enter the gas concentration level for the selected gas, proceed to the following section Gas Concentration Level. Press exit to return to the user options screen. Press exit again to return to the normal operating screen. MicroDock II Automatic Test and Calibration Station...
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Page 30: Gas Concentration Level
Press sel to retain the current value. The cursor automatically moves to the next value. Repeat step #12 for the remaining values, then press exit. The * then changes back to the icon. MicroDock II Automatic Test and Calibration Station... -
Page 31: Gas Cylinder Lot # Field
When all of the entries are completed, press exit to return to the user options menu. Press exit again to return to the normal operating screen. Pump Setup Refer to Pump Setup in the Adding Another Docking Module section. MicroDock II Automatic Test and Calibration Station... -
Page 32: Contrast
To enable/disable or select auto backlight, complete the following: From the user options menu, press ^ to scroll to the Backlight option. Press sel to select the option and activate the field (: changes to *). MicroDock II Automatic Test and Calibration Station... -
Page 33: About
NOTe Maximum ten docking modules can be connected to a station. There is a maximum limit of six charging modules. Six charging modules plus four non-charging modules can be connected to the station. MicroDock II Automatic Test and Calibration Station... -
Page 34: Format The Mmc Card
Press Yes to initiate formatting. The following screen displays. When formatting is complete, the LCD automatically returns to the user options screen. MicroDock II Automatic Test and Calibration Station... -
Page 35: Inlet Select
When the desired option displays, press sel to confirm the selection and deactivate the field (* changes back to :). Press ^ to scroll to another user option. Press exit to return to the normal operating screen. MicroDock II Automatic Test and Calibration Station... -
Page 36: Passcode
The cursor automatically moves to the next value. Repeat step #2 for the remaining values. Press OK. If the correct Passcode is entered, the user options main screen displays. MicroDock II Automatic Test and Calibration Station... -
Page 37: Language
(* changes to :). The LCD now displays all of the screens in the selected language. Press ^ to scroll to another user option Press sortie (exit) to return to the normal operating screen. MicroDock II Automatic Test and Calibration Station... - Page 38 MicroDock II Automatic Test and Calibration Station...
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Page 39: Results History
Insert the detector into the detector bay. From the computer, open Fleet Manager II. Login to the Administration functions. Under the Devices tab, click Configure Devices. The Load Configuration File dialog box displays. MicroDock II Automatic Test and Calibration Station... - Page 40 Save. The Save Configuration dialog box displays. Select Save to MicroDock(s) The Save to MicroDock(s) dialog box displays. Select a MicroDock II to save to and click A dialog box displays the message S uccessfully saved MicroDock Configuration File. Click OK.
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Page 41: Gas Conflicts
The station displays additional information regarding the • • number of gas conflicts, detector gas type(s), • • number of gases not found, inlet, and • • docking module (e.g., Bay 1), inlet gas type(s). MicroDock II Automatic Test and Calibration Station... -
Page 42: Abort Option
Press ^ to scroll to the Abort Test option. When the displays beside Abort Test, press sel or press The station automatically exits the gas conflict and returns to the normal operating screen. MicroDock II Automatic Test and Calibration Station... -
Page 43: Conflicts
Press sel to activate the inlet field. The * automatically displays on the left side of the inlet. Press ^ to scroll to the desired inlet (1-5). MicroDock II Automatic Test and Calibration Station... -
Page 44: Not Found
If required, repeat steps #1-2 for any additional gases not found and confirm the following: • Ensure that the selected inlet is correct. • Ensure that the gas cylinder attached to the selected inlet is correct. • Press OK to accept the station’s default selection. MicroDock II Automatic Test and Calibration Station... -
Page 45: Accessing The Mmc Card During A Test
If an attempt is made to access the MMC card on the station from a PC while a bump check or calibration is being performed, the following screen displays. NOTe Honeywell Analytics recommends that bump checks and calibrations be completed before attempting to access test results from the PC. Order of Gases Applied for Bump Checks and Calibrations... - Page 46 MicroDock II Automatic Test and Calibration Station...
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Page 47: Bump Check
If a bump check is initiated while in the user menu: Bump checks that are queued while in the user option menu are initiated only when the user options menu is exited. When the normal operating screen displays, the station automatically begins the bump check. MicroDock II Automatic Test and Calibration Station... - Page 48 The X5 beeps and flashes twice to test the sensors when the bump check begins. If there is a gas conflict or a selected gas cannot be found, the gas select screen displays. Gas conflicts must be resolved to continue the bump check. Refer to Conflicts. MicroDock II Automatic Test and Calibration Station...
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Page 49: Bump Check Results
OK to return to the normal operating screen. Bump Fail If a bump test fails, displays beside the applicable gas (e.g., H If an audible or visual test fails, displays beside the applicable test (AUD or VIS). MicroDock II Automatic Test and Calibration Station... -
Page 50: Sensor Disabled
If a sensor is disabled, results from the sensor do not display on the station LCD. – displays where the gas type typically displays on the LCD. NOTe If a sensor is disabled, it is not recorded in the results log. MicroDock II Automatic Test and Calibration Station... -
Page 51: Calibration
Failure to adhere to this guideline can result in possible personal injury and/or property damage. • Honeywell Analytics recommends using premium grade calibration gases and cylinders that are certified to National Standards. The calibration gases must meet the accuracy of the detector. -
Page 52: Calibration Procedure
The RUN LED flashes yellow on the remaining docking modules that are queued for calibration. When the first module is complete, the next module in the queue begins calibration. The station begins the calibration and displays the • bay number, MicroDock II Automatic Test and Calibration Station... -
Page 53: X5 With Co 2 Sensor
The countdown of seconds remaining displays beside Purge. NOTe After calibration, the X5 automatically deactivates. To bypass the automatic shutdown, remove the detector within 15 seconds after the final purge begins. MicroDock II Automatic Test and Calibration Station... -
Page 54: Calibration Results
• connections are attached correctly, and • inlets are setup correctly. If an audible or visual test fails, displays beside the applicable test (AUD or VIS). For information regarding solutions, refer to Troubleshooting. MicroDock II Automatic Test and Calibration Station... -
Page 55: Sensor Disabled
After a successful transfer to the station, the station transfers the datalog to the MMC. The RUN and the PASS LEDs light on the docking module and the following screen displays on the station. MicroDock II Automatic Test and Calibration Station... -
Page 56: Base Station Mmc Card
User Options Menu section. The transferred data is then compiled using a computer software application called Fleet Manager II. Refer to the Fleet Manager II Deluxe CD for installation and user instructions. MicroDock II Automatic Test and Calibration Station... -
Page 57: Accessing Test Results
When charging is complete, the battery pack may be hot. • The battery pack requires approximately three charges to achieve full charge capacity. • The MicroDock II only charges using DC power. • Charging more than four units simultaneously increases the total charge time. •... -
Page 58: Charging Procedure
Replacement Parts and Accessories. • Do not immerse the station in liquids. X5 Battery Pack Storage When storing for extended periods of time, ensure that the detector is fully charged and recharged every 30 days. MicroDock II Automatic Test and Calibration Station... -
Page 59: Troubleshooting
Troubleshooting If a problem is encountered, refer to the solutions provided in the following table. If the problem cannot be resolved, contact your local Distributor or Honeywell Analytics. Problem Possible Cause Solution The station does not activate. There is no power connection. Connect the power adapter. - Page 60 Allow the battery pack time to below the operating temperature adjust to the specified operating 50°F-95°F (10°C-35°C). temperature (approximately 60 minutes). The battery pack is severely Allow the detector to charge depleted. (2-4 hours). Table 20. Troubleshooting Tips MicroDock II Automatic Test and Calibration Station...
- Page 61 C o n f i r m t h e d e t e c t o r i s activated. Charge the detector battery if too low. Table 20. Troubleshooting Tips MicroDock II Automatic Test and Calibration Station...
- Page 62 Software exception. If debug code displays on the LCD, record it and Call for Service. Table 20. Troubleshooting Tips MicroDock II Automatic Test and Calibration Station...
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Page 63: Replacement Parts And Accessories
MMC Communication Devices and Accessories 1715-0170 128 MB Multi-media (MMC) card Wall Mount Adapters 1715-0175 For MicroDock II (kit of 2 - one set per module req’d) 1715-0176 For 34 L gas cylinder (black) 1715-0177 For 58 L gas cylinder (red) - Page 64 MicroDock II Automatic Test and Calibration Station...
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Page 65: Specifications
Specifications The MicroDock II is for indoor use only. Instrument Dimensions 21.2 x 26.3 x 8.2 cm (8.3 x 10.4 x 3.2 in.) base station and one docking module Weight 0.98 kg (2.15 lb) Enclosure Impact resistant PC/ABS (polycarbonate) Operating Temperature +10°C to +35°C (+50°F to +95ºF) -
Page 66: Charger Specifications
For AC main installation, a circuit breaker should be included in the building installation as a disconnect device for the equipment. The disconnect device should be installed in close proximity to the equipment and the device should be marked as a disconnecting means for the equipment. MicroDock II Automatic Test and Calibration Station... - Page 68 Find out more www.honeywellanalytics.com Contact Honeywell Analytics: Americas Asia Pacific Honeywell Analytics Asia Pacific Honeywell Analytics 405 Barclay Boulevard #508, Kolon Science Valley (1) Lincolnshire, IL 60069 187-10 Guro-Dong, Guro-Gu Seoul, 152-050, Tel: +1 847 955 8200 Korea Toll free: +1 800 538 0363...