Maintenance; Maintenance Schedule, Controller Irc5 - ABB IRC5 Product Manual

3 Maintenance

3.1 Maintenance schedule, controller IRC5

General
The controller must be maintained at regular intervals to ensure its function. The
maintenance activities and their respective intervals are specified below:
Certain activities to be performed as specified in the Maintenance Schedule are
not all detailed in this chapter, but in the Repair chapter.
Please refer to the Repair chapter of the equipment in question.
Intervals
Equipment
Complete controller modules
FlexPendant
Emergency stop (operating
panel)
Emergency stop (FlexPend-
ant)
Mode switch
Enable device
Motor contactors K42, K43
Brake contactor K44
Auto stop (tested if used)
General stop (tested if used)
Superior stop (tested if used)
Limit switch (tested if used)
Reduced speed control
*) The time interval depends on the working environment of the equipment: a
cleaner environment may extend the maintenance interval and vice versa.
Function test after replacement of component
In addition to performing the function tests according to the intervals, function tests
should be performed after replacing a component in the controller.
Product manual - IRC5 Panel Mounted Controller
3HAC047137-001 Revision: J
Maintenance
activity
Inspection
Cleaning
Function test
Function test
Function test
Function test
Function test
Function test
Function test
Function test
Function test
Function test
Function test
© Copyright 2007-2018 ABB. All rights reserved.
3.1 Maintenance schedule, controller IRC5
Interval Note
12 months * Inspection of the controller on
page 130.
When needed Cleaning the FlexPendant on
page 132.
12 months Function test of emergency
stop on page 135
12 months Function test of emergency
stop on page 135
12 months Function test of mode switch
on page 136
12 months Function test of three-position
enabling device on page 137
12 months Function test of motor contact-
ors K42 and K43 on page 138
12 months Function test of brake contact-
or K44 on page 139
12 months Function test of auto stop on
page 140
12 months Function test of general stop
on page 141
12 months Function test of superior stop
on page 142
12 months Function test of limit switch
on page 143
During com- Function test of reduced
missioning speed control on page
3 Maintenance
144.
129