Suzuki XL7 2007 Service Manual page 585

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All chips must be removed from the drilled

hole prior to tapping.

7. Using compressed air, clean out any chips.

• Do not remove the fixture plate, ensure the

fixture plate is installed during the

machining and installation processes of

• During the tapping process, it is necessary

to repeatedly remove the tap and clean

chips from the hole and the flutes of the

• Ensure the tap has created full threads at

least to the depth equal to the insert

8. Using a suitable tapping wrench, tap the threads of

the drilled hole by hand only.

9. In order to tap the new threads for the insert to the

proper depth, rotate the tap into the crankshaft main

cap bolt hole until the mark (3) on the tap aligns with

the top of the drill bushing (2).

All chips must be removed from the tapped

hole prior to insert installation.

10. Using compressed air, clean out any chips.

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