Suzuki XL7 2007 Service Manual page 852

1G-52 Fuel System:
Installation Procedure
1. If previously removed, install the fuel tank module
assemblies. Refer to "Primary Fuel Tank Module
Replacement" and "Secondary Fuel Tank Module
Replacement".
2. Install the fuel tank heat shield and fuel tank
assembly to the vehicle.
CAUTION
!
Refer to "Fastener Notice: ".
3. Install the fuel tank straps and the fuel tank strap-to-
body bolts.
Tightening torque
Tighten the bolts to 25 N⋅m (18 lb ft).
4. Connect the fuel tank electrical connector and install
the electrical connector retainer to the rear frame.
5. Connect the EVAP vent, and fresh air hoses to the
fuel tank.
6. Connect the fuel fill tube to the fuel tank.
Tightening torque
Tighten the clamp to 5 N⋅m (44 lb in).
7. Connect the chassis fuel feed line quick connect
fitting to the fuel tank. Refer to "Plastic Collar Quick
Connect Fitting Service".
8. Connect the EVAP canister fresh air hose/pipe to the
fuel tank fresh air hose/pipe (2). Refer to "Plastic
Collar Quick Connect Fitting Service".
9. Connect the EVAP canister vent hose/pipe to the
EVAP canister (1). Refer to "Plastic Collar Quick
Connect Fitting Service".
10. Install the muffler assembly. Refer to "Muffler
Replacement: ".
11. Lower the vehicle.
12. Fill the fuel tank with gasoline.
13. Connect the negative battery cable. Refer to "Battery
Negative Cable Disconnection and Connection: ".
14. Tighten the fuel fill cap.
15. Prime the fuel system:
a. Cycle the ignition ON for 5 seconds and then
OFF for 10 seconds.
b. Repeat the previous step twice.
c. Crank the engine until it starts. The maximum
starter motor cranking time is 20 seconds.
d. If the engine does not start, repeat steps 15.1-
15.3.
16. Install the fuel injector sight shield. Refer to "Fuel
Injector Sight Shield Replacement: ".