Fuel Tank Replacement (Fwd) - Suzuki XL7 2007 Service Manual

1G-50 Fuel System:
4. Position the fuel fill tube to the closeout grommet (1).
CAUTION
!
Refer to "Fastener Notice: ".
5. Install the fuel fill tube bracket bolts (2).
Tightening torque
Tighten the bolt to 12 N⋅m (106 lb in).
NOTE
Ensure that the fuel fill tube connecting hose
is installed until it touches the fuel tank body.
The hose clamp should be located within 13
mm (1/2 in) of the end of the connecting
hose.
6. Position the fill tube-to-fuel tank connecting hose and
hose clamp.
Tightening torque
Tighten the clamp to 5 N⋅m (44 lb in).
7. Connect the fuel fill vent tube and fresh air hose.
8. Install the inner wheelhouse liner. Refer to "Rear
Wheelhouse Liner Panel Replacement: ".
9. Install the wheel and tire. Refer to "Tire and Wheel
Removal and Installation: ".
10. Lower the vehicle from the hoist.
11. Install the fuel fill cap.
12. Perform the Service Bay Diagnostic Test for the
EVAP emission system using the scan tool. This test
will verify the integrity of the vapor handling areas of
the fuel system.
13. Install the fuel injector sight shield. Refer to "Fuel
Injector Sight Shield Replacement: ".

Fuel Tank Replacement (FWD)

Removal Procedure
WARNING
!
Do not allow smoking or the use of open
flames in the area where work on the fuel or
EVAP system is taking place. Anytime work is
being done on the fuel system, disconnect
the negative battery cable, except for those
tests where battery voltage is required.
WARNING
!
Fuel supply lines will remain pressurized for
long periods of time after the engine is
shutdown. This pressure must be relieved
before servicing the fuel system.