Engine Installation - Honda CRF1000 Shop Manual

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ENGINE REMOVAL/INSTALLATION
Remove the following:
– Rear upper bolt (8 x 217 mm) [1]
– Collar (left side) [2]
– Rear upper nut (8 mm) [3]
– Collar (right side, long) [4]
– Rear upper bolts (8 x 25 mm) [5]
– Collars (right side, short) [6]
– Stay (right side) [7]
Remove the swingarm pivot nut [1], pivot bolt [2].
Pull the swingarm rearward.
Carefully maneuver the engine and remove it out of the
During engine
frame to the right.
removal, hold the
engine securely and
be careful not to
• Note the direction of the bolts.
damage the frame
• Mark and store all the bolts, nuts, and collars to
and engine.
ensure that they are reinstalled in their original
locations.

ENGINE INSTALLATION

Place the jack or other adjustable support under the
engine.
Place the engine in the frame, then loosely install all the
During engine
bolts, nuts and collars into the correct position.
installation, hold the
engine securely and
be careful not to
• All the bolts and nuts loosely install, then tighten the
damage the frame
bolts and nuts to the specified torque in the specified
and engine.
sequence.
• Carefully align the mounting points with the jack to
prevent damage to engine, frame, water hoses,
brake pipes, wires, and cables.
• Route the hoses, wires, and cables properly (page
1-26)
• The jack height must be continually adjusted to
relieve stress for ease bolt installation.
Loosely install the following.
– Right lower frame [1]
– Front lower bolt (10 x 138 mm) [2]
– Front lower nut (10 mm) [3]
– Right lower frame bolts (rear side, 10 x 60 mm, 10 x
75 mm) [4]
– Right lower frame bolts (front side, 10 x 20 mm, 10 x
40 mm) [5]
Tighten the right lower frame bolts (rear side) first, then
front side bolts to the specified torque.
TORQUE: 44 N·m (4.5 kgf·m, 32 lbf·ft)
Remove the jack under the engine, place the
motorcycle in an upright position.
16-10
Left side: [1] Right side:
[5]
[2]
[4] [1]
[6]
[7]
[6] [3] [4]
[1]/[2]
[3] [2]
[5]