Transmission Removal/Disassembly - Honda CRF1000 Shop Manual

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TRANSMISSION
REMOVAL/DISASSEMBLY
COUNTERSHAFT
Separate the crankcase halves (page 14-13).
Remove the countershaft assembly [1].
Remove the dowel pin [2].
Disassemble the countershaft assembly.
Clean all disassembled parts in solvent thoroughly.
• Keep track of the disassembled parts (gears,
bushings, washers, and snap rings) by sliding them
onto a tool or a piece of wire.
• Do not expand the snap ring more than necessary
for removal. To remove a snap ring, expand the
snap ring and pull it off using the gear behind it.
SHIFT FORK/SHIFT DRUM
Remove the countershaft (page 14-15).
CRF1000/A:
Remove the shift drum bearing setting bolt [1] and
washer [2].
Remove the countershaft (page 14-15).
CRF1000D:
Remove the shift drum bearing setting bolt [1] and
washer [2].
Remove the following:
CRF1000/A:
– Shift fork shaft [1]
– Countershaft shift forks [2]
– Mainshaft shift fork [3]
CRANKCASE/TRANSMISSION/BALANCER
CRF1000D shown:
[1]
[2]
[1]
[1]
[2]
[2]
[2]
[3]
[1]
14-15