Starter Clutch Removal - Honda CRF1000 Shop Manual

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Clean any oil from the crankshaft and flywheel tapered
area thoroughly.
Install the flywheel [1] to the crankshaft.
• Align the woodruff key with flywheel keyway.
Apply engine oil to the flywheel mounting bolt threads
and seating surface.
Install the washer [1] and flywheel mounting bolt [2].
Hold the flywheel [3] using the special tool and tighten
the flywheel mounting bolt to the specified torque.
TOOL:
Flywheel holder [4]
TORQUE: 137 N·m (14.0 kgf·m, 101 lbf·ft)
Apply molybdenum oil solution to the starter reduction
gear shafts outer surfaces.
Install the starter reduction gear A [1] and shaft [2].
Install the starter reduction gear B [3] and shaft [4].
Install the alternator cover.
– CRF1000/A (page 11-4)
– CRF1000D (page 11-5)
STARTER CLUTCH
REMOVAL
Remove the flywheel (page 11-7).
Make sure that the starter driven gear [1] turns
counterclockwise
clockwise.
Remove the starter driven gear while turning the starter
driven gear counterclockwise.
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smoothly and does not
ALTERNATOR/STARTER CLUTCH
[2]
[4]
[1]
[1] [1]
turn
[1]
Align
[1]
[3]
[3]
[4]
[2]
11-9