Toro Groundsmaster 3505-D Manuals

Manuals and User Guides for Toro Groundsmaster 3505-D. We have 9 Toro Groundsmaster 3505-D manuals available for free PDF download: Service Manual, Operator's Manual

Toro Groundsmaster 3505-D Service Manual (210 pages)

Brand: Toro | Category: Lawn Mower | Size: 16.11 MB

This Page Is Intentionally Blank.

3
- Service Manual
  1
- Table of Contents
  3
- Chapter 1 -- Safety
  
  5
  - General Safety Instructions
    5
    
    While Operating
    6
  - Jacking Instructions
    8
- Chapter 2 -- Product Records and Maintenance
  
  9
  - Maintenance
    9
  - Product Records
    9
  - Equivalents and Conversions
    10
  - Torque Specifications
    11
Chapter 3 Kubota Diesel Engine

15
- Introduction 3
  15
- Introduction
  16
- Chapter 6 -- Chassis
  
  17
  - Specifications
    17
  - Service and Repairs
    18
    
    Muffler and Air Cleaner Assembly
    18
    
    Muffler Installation
    19
    
    Muffler Removal
    19
    
    Air Cleaner Assembly Installation
    20
    
    Air Cleaner Assembly Removal
    20
    
    Fuel System
    22
    
    Check Fuel Lines and Connections
    23
    
    Drain and Clean Fuel Tank
    23
    
    Fuel Tank Installation
    23
    
    Fuel Tank Removal
    23
    
    Radiator
    24
    
    Installation
    25
    
    Removal
    25
    
    Removal
    26
- Chapter 4-- Hydraulic System)
  
  27
  - Installation
    28
Chapter 4 Hydraulic System

31
- General Information 4
  31
- Specifications
  32
- General Information
  33
  - Hydraulic Hoses
    33
    
    Hydraulic Fitting Installation
    33
    
    Relieving Hydraulic System Pressure
    35
    
    Towing Traction Unit
    35
    
    Traction Circuit (Closed Loop) Component Failure
    36
- Hydraulic Schematic
  37
- Hydraulic Flow Diagrams
  38
  - Traction Circuits
    39
    
    Cutting Unit Circuit
    41
    
    Lift Circuit (Raise)
    43
    
    Lift Circuit (Lower)
    45
    
    Steering Circuit
    47
- Special Tools
  48
  - Hydraulic Pressure Test Kit
    48
    
    Hydraulic Tester (Pressure and Flow)
    48
    
    Hydraulic Test Fitting Kit
    49
    
    Measuring Container
    49
    
    High Pressure Hydraulic Oil Filter
    50
    
    O--Ring Kit
    50
    
    Wheel Hub Puller
    50
- Troubleshooting
  52
  - Testing
    55
    
    Traction Circuit Working Pressure Test
    56
    
    Charge Relief Valve Pressure Test
    58
    
    Pressure Test
    60
    
    Wheel Motor Efficiency Test
    62
    
    Cutting Deck Circuit Pressure Test
    64
    
    Manifold Relief Valve (R1) Pressure Test (Using Pressure Gauge and Tester with Pres
    66
    
    Logic (Counterbalance) Valve (LC1)
    69
    
    Pressure Test
    69
    
    Gear Pump (P1) Flow Test
    70
    
    Deck Motor Efficiency -- Case Drain Test
    72
    
    Steering and Lift Relief Pressure Test
    74
    
    Gear Pump (P2) Flow Test
    76
    
    Steering Control Valve Test
    78
  - Adjustments
    80
    
    Braking Valve Adjustment
    80
  - Service and Repairs
    81
  - General Precautions for Removing and Installing Hydraulic System Components
    81
  - Check Hydraulic Lines and Hoses
    81
  - Flush Hydraulic System
    82
  - Charge Hydraulic System
    83
  - Hydraulic Tank
    84
  - Oil Cooler
    86
  - Wheel Motors
    88
  - Wheel Motor Service
    90
  - Cutting Deck Motors
    93
  - Cutting Deck Motor Service
    94
  - Hydraulic Manifold
    98
  - Hydraulic Manifold Service
    100
  - Lift Control Valve
    102
  - Lift Control Valve Service
    104
  - Neutral Arm Assembly
    108
  - Piston Pump
    110
  - Piston Pump Service
    114
  - Gear Pump
    116
  - Gear Pump Service
    118
  - Gear Pump Service
    122
  - Steering Control Valve
    124
  - Steering Control Valve Service
    126
  - Front Lift Cylinder
    128
  - Rear Lift Cylinder
    130
  - Lift Cylinder Service
    132
  - Steering Cylinder
    134
  - Steering Cylinder Service
    136
Chapter 5 Electrical System

139
- Electrical Schematics and Diagrams
  139
- Electrical System Quick Checks
  139
  - Special Tools
    140
  - Starting Problems
    142
  - Troubleshooting
    142
- Chapter 7 - - Cutting Units
  
  144
  - Cutting Deck Operating Problems
    144
  - Electrical System Quick Checks
    145
    
    Battery Test (Open Circuit Test)
    145
    
    Charging System Test
    145
    
    Glow Plug System Test
    145
    
    Check Operation of Interlock Switches
    146
    
    Component Testing
    147
    
    Ignition Switch
    147
    
    Glow Relay
    148
    
    Hour Meter
    149
    
    Solenoid Valve Coil
    149
    
    Indicator Lights
    150
    
    Diode Assembly
    151
    
    PTO Switch
    151
    
    Neutral Switch
    152
    
    Seat Switch
    152
    
    Fusible Link Harness
    153
    
    Parking Brake and Transport/Mow Switches
    153
    
    High Temperature Warning Switch
    154
    
    Specifications 6
    154
    
    High Temperature Shutdown Switch
    155
    
    Fuel Pump
    156
    
    Fuel Stop Solenoid
    157
- Chapter 8 - - Electrical Diagrams
  
  158
  - Glow Controller
    158
  - Standard Control Module
    159
  - Service and Repairs
    160
  - Battery Storage
    160
  - Battery Care
    160
  - Battery Service
    161
  - Solenoid Valve Coil
    164
Chapter 6 Chassis

165
- Special Tools 6
  165
- Specifications
  166
- Special Tools
  167
- Adjustments
  168
  - Adjust Brakes
    168
- Service and Repairs
  170
  - Operator Seat
    170
  - Front Wheels and Brakes
    172
  - Rear Fork and Wheel
    174
  - Brake Lever Linkages
    176
  - Steering Column
    178
  - Front Lift Arms
    180
  - Rear Lift Arm
    182
Chapter 7 Cutting Units

185
- Troubleshooting 7
  185
- Specifications
  186
- Special Tools
  187
- Troubleshooting
  188
  - Factors that Can Affect Quality of Cut
    188
- Adjustments
  189
  - Blade Stopping Time
    189
- Rear Roller
  190
- Service and Repairs
  190
- Rear Roller Service (Greasable Bearings with Retaining Ring)
  192
- Rear Roller Service (Greasable Bearings with Bearing Nut)
  194
- Blade Spindle
  196
- Blade Spindle Service
  198
- Circuit Diagrams
  201
- Electrical Schematic
  201
- Wire Harness Drawings
  201

Toro Groundsmaster 3505-D Operator's Manual (64 pages)

Brand: Toro | Category: Lawn Mower | Size: 3.04 MB

Table of Contents
3
Safety
4
- General Safety
  4
- Safety and Instructional Decals
  5
Setup
10
Product Overview
19
- Controls
  19
- Specifications
  22
- Attachments/Accessories
  23
- Before Operation
  23
  - Before Operation Safety
    23
  - Adding Fuel
    24
  - Checking the Engine-Oil Level
    25
  - Checking the Cooling System
    25
  - Checking the Hydraulic System
    25
  - Selecting a Blade
    25
  - Choosing Accessories
    26
  - Checking the Safety-Interlock System
    26
- During Operation
  27
  - During Operation Safety
    27
  - Starting the Engine
    28
  - Shutting off the Engine
    28
  - Standard-Control Module (SCM)
    29
  - Operating Tips
    31
- After Operation
  32
  - General Safety
    32
  - Hauling the Machine
    32
  - Locating the Tie-Down Points
    33
  - Pushing or Towing the Machine
    33
Maintenance
34
- Maintenance Safety
  34
- Recommended Maintenance Schedule(S)
  34
  - Daily Maintenance Checklist
    36
- Pre-Maintenance Procedures
  37
- Lubrication
  38
  - Greasing the Bearings and Bushings
    38
- Engine Maintenance
  40
  - Engine Safety
    40
  - Servicing the Air Cleaner
    40
  - Servicing the Engine Oil
    42
- Fuel System Maintenance
  43
  - Draining the Fuel Tank
    43
  - Servicing the Water Separator
    43
- Bleeding the Fuel System
  44
- Bleeding Air from the Injectors
  44
Electrical System Maintenance
45
- Electrical System Safety
  45
- Servicing the Battery
  45
- Servicing the Fuses
  45
Drive System Maintenance
46
Cooling System Maintenance
47
Brake Maintenance
49
- Adjusting the Parking Brake
  49
Belt Maintenance
49
- Servicing the Engine Belts
  49
Controls System Maintenance
50
- Adjusting the Throttle
  50
Hydraulic System Maintenance
51
- Hydraulic System Safety
  51
- Servicing the Hydraulic Fluid
  51
Cutting Unit Maintenance
54
Blade Maintenance
57
- Blade Safety
  57
- Servicing the Blade
  57
Storage
59
- Storage Safety
  59
- Preparing the Machine for Storage
  59
- Storing the Cutting Units
  59

Toro Groundsmaster 3505-D Operator's Manual (60 pages)

Brand: Toro | Category: Lawn Mower | Size: 3.04 MB

Table of Contents
3
Safety
4
- General Safety
  4
- Sound Power Level
  4
- Sound Pressure Level
  4
- Vibration Level
  4
- Safety and Instructional Decals
  5
Setup
12
Product Overview
20
- Controls
  20
- Specifications
  23
- Attachments/Accessories
  23
- Before Operation
  23
  - Before Operation Safety
    23
  - Selecting a Blade
    24
  - Selecting Accessories
    25
  - Checking the Engine-Oil Level
    25
  - Checking the Cooling System
    25
  - Checking the Hydraulic System
    25
  - Filling the Fuel Tank
    25
  - Checking the Tire Pressure
    26
  - Checking the Torque of the Wheel-Lug Nuts
    26
  - Checking the Safety-Interlock System
    26
- During Operation
  27
  - During Operation Safety
    27
  - Starting and Stopping the Engine
    28
  - Standard-Control Module (SCM)
    29
  - Operating Tips
    30
- After Operation
  32
  - After Operation Safety
    32
  - Towing the Traction Unit
    32
Maintenance
33
- Recommended Maintenance Schedule(S)
  33
  - Daily Maintenance Checklist
    34
  - Service-Interval Chart
    35
- Pre-Maintenance Procedures
  35
- Lubrication
  37
  - Greasing the Bearings and Bushings
    37
- Engine Maintenance
  39
  - Engine Safety
    39
- Servicing the Engine Oil
  39
- Servicing the Air Cleaner
  41
Fuel System Maintenance
43
Electrical System Maintenance
44
- Electrical System Safety
  44
- Servicing the Battery
  44
- Servicing the Fuses
  45
Drive System Maintenance
45
- Adjusting the Traction Drive for Neutral
  45
Cooling System Maintenance
46
Brake Maintenance
48
- Adjusting the Parking Brake
  48
Belt Maintenance
49
- Servicing the Engine Belts
  49
Controls System Maintenance
50
- Adjusting the Throttle
  50
Hydraulic System Maintenance
50
Cutting Deck Maintenance
53
Storage
58
- Storing the Battery
  58
- Preparation for Seasonal Storage
  58

Toro Groundsmaster 3505-D Operator's Manual (60 pages)

Brand: Toro | Category: Lawn Mower | Size: 3.06 MB

Table of Contents
3
Safety
4
- General Safety
  4
- Safety and Instructional Decals
  5
Setup
10
Product Overview
18
- Controls
  18
- Specifications
  21
- Attachments/Accessories
  22
- Before Operation
  22
  - Before Operation Safety
    22
  - Adding Fuel
    23
  - Checking the Engine-Oil Level
    23
  - Checking the Cooling System
    23
  - Checking the Hydraulic System
    23
  - Selecting a Blade
    24
  - Selecting Accessories
    25
  - Checking the Safety-Interlock System
    25
- During Operation
  26
  - During Operation Safety
    26
  - Starting and Shutting off the Engine
    27
  - Standard-Control Module (SCM)
    28
  - Operating Tips
    30
- After Operation
  31
  - After Operation Safety
    31
  - Hauling the Machine
    31
  - Locating the Tie-Down Points
    31
  - Pushing or Towing the Machine
    32
Maintenance
33
- Recommended Maintenance Schedule(S)
  33
  - Daily Maintenance Checklist
    34
  - Service-Interval Chart
    35
- Pre-Maintenance Procedures
  35
- Lubrication
  37
  - Greasing the Bearings and Bushings
    37
- Engine Maintenance
  39
  - Engine Safety
    39
  - Servicing the Air Cleaner
    39
  - Servicing the Engine Oil
    41
- Fuel System Maintenance
  42
- Draining the Fuel Tank
  42
- Servicing the Water Separator
  42
- Bleeding the Fuel System
  43
- Bleeding Air from the Injectors
  43
Electrical System Maintenance
44
- Electrical System Safety
  44
- Servicing the Battery
  44
- Servicing the Fuses
  44
Drive System Maintenance
45
Cooling System Maintenance
46
Brake Maintenance
48
- Adjusting the Parking Brake
  48
Belt Maintenance
48
- Servicing the Engine Belts
  48
Controls System Maintenance
49
- Adjusting the Throttle
  49
Hydraulic System Maintenance
50
Mower Deck Maintenance
53
Storage
57
- Storing the Battery
  57
- Preparing for Seasonal Storage
  57

Toro Groundsmaster 3505-D Operator's Manual (60 pages)

Rotary Mowers

Brand: Toro | Category: Lawn Mower | Size: 3 MB

Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Maintenance and Storage
  5
- Toro Mower Safety
  6
- Sound Power Level
  7
- Sound Pressure Level
  7
- Vibration Level
  7
- Safety and Instructional Decals
  8
Setup
15
Product Overview
23
- Controls
  23
  - Parking Brake
    24
  - Hour Meter
    24
  - Fuel Gauge
    24
  - Oil Pressure Warning Light
    24
- Specifications
  25
- Attachments/Accessories
  25
Operation
25
- Checking the Engine Oil Level
  25
- Filling the Fuel Tank
  26
- Checking the Cooling System
  26
- Checking the Hydraulic System
  27
- Checking the Tire Pressure
  28
- Torquing the Wheel Nuts
  28
- Starting and Stopping the Engine
  28
- Bleeding the Fuel System
  29
- Checking the Interlock System
  29
- Towing the Traction Unit
  30
- Standard Control Module (SCM)
  30
- Selecting a Blade
  32
- Choosing Accessories
  33
- Operating Tips
  34
Maintenance
37
- Recommended Maintenance Schedule(S)
  37
  - Daily Maintenance Checklist
    38
  - Service Interval Chart
    40
- Premaintenance Procedures
  40
  - Removing the Hood
    40
  - Using the Cutting Deck Service Latch
    40
- Lubrication
  42
  - Greasing the Bearings and Bushings
    42
- Engine Maintenance
  44
  - Servicing the Air Cleaner
    44
  - Changing the Engine Oil and Filter
    45
- Fuel System Maintenance
  46
- Changing the Fuel Filter Canister
  46
- Bleeding Air from the Injectors
  46
Electrical System Maintenance
47
- Caring for the Battery
  47
- Fuses
  47
Drive System Maintenance
48
- Adjusting the Traction Drive for Neutral
  48
Cooling System Maintenance
48
- Cleaning the Engine Cooling System
  48
Brake Maintenance
49
- Adjusting the Parking Brake
  49
Belt Maintenance
49
- Servicing the Engine Belts
  49
Controls System Maintenance
50
- Adjusting the Throttle
  50
Hydraulic System Maintenance
51
Cutting Deck Maintenance
52
Storage
56

Toro Groundsmaster 3505-D Operator's Manual (48 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 2.64 MB

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Maintenance and Storage
  5
- Toro Mower Safety
  6
- Sound Power Level
  7
- Sound Pressure Level
  7
- Vibration Level
  8
- Safety and Instructional Decals
  8
Setup
13
Product Overview
18
- Controls
  18
  - Ignition Switch
    19
  - Oil Pressure Warning Light
    19
  - Parking Brake
    19
  - Fuel Gauge
    19
  - Hour Meter
    19
- Specifications
  20
- Attachments/Accessories
  20
Operation
21
- Checking the Engine Oil Level
  21
- Filling the Fuel Tank
  21
- Checking the Cooling System
  22
- Checking the Hydraulic System
  23
- Checking the Tire Pressure
  24
- Torquing the Wheel Nuts
  24
- Starting and Stopping the Engine
  24
- Bleeding the Fuel System
  24
- Checking the Interlock System
  25
- Towing the Traction Unit
  25
- Standard Control Module (SCM)
  26
- Operating Tips
  28
Maintenance
30
- Recommended Maintenance Schedule(S)
  30
  - Daily Maintenance Checklist
    31
  - Service Interval Chart
    32
- Premaintenance Procedures
  32
  - Removing the Hood
    32
- Lubrication
  33
  - Greasing the Bearings and Bushings
    33
- Engine Maintenance
  35
- Fuel System Maintenance
  37
- Electrical System Maintenance
  38
  - Caring for the Battery
    38
  - Fuses
    38
- Drive System Maintenance
  39
  - Adjusting the Traction Drive for Neutral
    39
- Cooling System Maintenance
  39
  - Cleaning the Engine Cooling System
    39
- Brake Maintenance
  40
  - Adjusting the Parking Brake
    40
- Belt Maintenance
  40
  - Servicing the Engine Belts
    40
- Controls System Maintenance
  41
  - Adjusting the Throttle
    41
- Hydraulic System Maintenance
  42
Storage
43
- Storing the Battery
  43
- Preparation for Seasonal Storage
  43
Schematics
45
The Toro Total Coverage Guarantee
48

Toro Groundsmaster 3505-D Operator's Manual (52 pages)

Traction Units

Brand: Toro | Category: Lawn Mower | Size: 2.88 MB

Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Toro Mower Safety
6
Sound Power Level
7
Sound Pressure Level
7
Vibration Level
7
Safety and Instructional Decals
8
Setup
14
Activating, Charging, and Connecting the Battery
15
Checking the Angle Indicator(Models 30839 and 30843 Only)
16
Install CE Decals
16
Installing the Hood Latch (CE Only)
17
Installing the Exhaust Guard (CE Only)
18
Adjusting the Lift Arms
18
Rear Ballast
19
Product Overview
20
Controls
20
Specifications
22
Attachments/Accessories
22
Operation
22
Checking the Engine Oil Level
22
Filling the Fuel Tank
23
Checking the Cooling System
24
Checking the Hydraulic System
24
Checking the Tire Pressure
25
Torquing the Wheel Nuts
25
Starting and Stopping the Engine
25
Bleeding the Fuel System
26
Checking the Interlock System
27
Towing the Traction Unit
27
Standard Control Module (SCM)
27
Operating Tips
29
Maintenance
33
Recommended Maintenance Schedule(S)
33
Daily Maintenance Checklist
34
Service Interval Chart
35
Premaintenance Procedures
35
Removing the Hood
35
Lubrication
36
Greasing the Bearings and Bushings
36
Engine Maintenance
38
Servicing the Air Cleaner
38
Changing the Engine Oil and Filter
39
Fuel System Maintenance
40
Servicing the Fuel Tank
40
Inspecting the Fuel Lines and Connections
40
Draining the Water Separator
40
Changing the Fuel Filter Canister
40
Bleeding Air from the Injectors
40
Electrical System Maintenance
41
Caring for the Battery
41
Fuses
41
Drive System Maintenance
42
Adjusting the Traction Drive for Neutral
42
Cooling System Maintenance
42
Cleaning the Engine Cooling System
42
Brake Maintenance
43
Adjusting the Parking Brake
43
Belt Maintenance
43
Servicing the Engine Belts
43
Controls System Maintenance
44
Adjusting the Throttle
44
Hydraulic System Maintenance
45
Changing the Hydraulic Filter
45
Changing the Hydraulic Fluid
45
Checking the Hydraulic Lines and Hoses
46
Storage
46
Storing the Battery
46
Preparation for Seasonal Storage
46
Schematics
48

Toro Groundsmaster 3505-D Operator's Manual (44 pages)

Traction Unit

Brand: Toro | Category: Ride-on mower | Size: 4.78 MB

Table of Contents
2
Introduction
3
Safety
3
- Safe Operating Practices
  3
- Toro Mower Safety
  5
- Sound Power Level
  6
- Sound Pressure Level
  6
- Vibration Level
  7
- Safety and Instruction Decals
  7
Specifications
11
- General Specifications
  11
- Optional Equipment
  11
Setup
12
- Loose Parts
  12
- Activating, Charging, and Connecting the Battery
  13
- Installing the Hood Latch (CE)
  14
- Installing the Exhaust Guard (CE)
  14
- Adjusting the Lift Arms
  14
- Rear Ballast
  15
Before Operating
16
Operation
19
- Controls
  19
- Starting and Stopping the Engine
  20
- Bleeding the Fuel System
  21
- Checking the Interlock System
  22
- Towing the Traction Unit
  22
- Standard Control Module (SCM)
  23
- Operating Characteristics
  25
Maintenance
28
- Recommended Maintenance Schedule
  28
- Daily Maintenance Checklist
  29
- Greasing the Bearings and Bushings
  30
- Service Interval Chart
  33
- Removing the Hood
  34
- General Air Cleaner Maintenance
  34
- Servicing the Air Cleaner
  34
- Servicing the Engine Oil and Filter
  35
- Servicing the Fuel System
  35
- Bleeding Air from the Injectors
  36
- Cleaning the Engine Cooling System
  36
- Servicing the Engine Belts
  37
- Adjusting the Throttle
  38
- Changing the Hydraulic Fluid
  38
- Replacing the Hydraulic Filter
  39
- Checking the Hydraulic Lines and Hoses
  39
- Adjusting the Traction Drive for Neutral
  39
- Adjusting the Parking Brake
  40
- Caring for the Battery
  40
- Storing the Battery
  41
- Fuses
  41
- Preparation for Seasonal Storage
  41
- Engine
  41
- Electrical Schematic
  42
- Hydraulic Schematic
  43
The Toro General Commercial Products Warranty
44

Toro Groundsmaster 3505-D Operator's Manual (16 pages)

27in rotary cutting unit

Brand: Toro | Category: Lawn Mower | Size: 0.8 MB

Toro Categories

Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

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Toro Groundsmaster 3505-D Manuals

Table of Contents

This Page Is Intentionally Blank.

Chapter 1 -- Safety

Chapter 2 -- Product Records and Maintenance

Chapter 3 Kubota Diesel Engine

Chapter 6 -- Chassis

Chapter 4-- Hydraulic System)

Chapter 4 Hydraulic System

Chapter 5 Electrical System

Chapter 7 - - Cutting Units

Chapter 8 - - Electrical Diagrams

Chapter 6 Chassis

Chapter 7 Cutting Units

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

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