Toro Groundsmaster 3500 30809 Manuals

Manuals and User Guides for Toro Groundsmaster 3500 30809. We have 1 Toro Groundsmaster 3500 30809 manual available for free PDF download: Service Manual

Toro Groundsmaster 3500 30809 Service Manual

Toro Groundsmaster 3500 30809 Service Manual (283 pages)

Brand: Toro | Category: Lawn Mower | Size: 12.38 MB

Table of Contents

This Page Is Intentionally Blank.

7
- Table of Contents
  7
- Chapter 1 - Safety
  9
- General Safety Instructions
  9
- Jacking Instructions
  12
- Safety and Instruction Decals
  13
Chapter 2 Product Records and Maintenance

15
- Maintenance
  15
- Product Records
  15
- Equivalents and Conversions
  16
- Torque Specifications
  17
  - Fastener Identification
    17
- Chapter 3 - Kubota Diesel Engine
  20
- Specifications
  20
  - Other Torque Specifications
    20
    
    Conversion Factors
    20
Chapter 3 Kubota Diesel Engine

21
- 05 Series
  21
  - Specifications
    23
- Introduction
  21
- Kubota Workshop Manual, Diesel Engine
  21
- Service and Repairs
  21
- Introduction
  24
  - Operator's Manuals
    24
  - Kubota Workshop Manual
    24
  - Kubota Diesel Engine
    24
  - Air Cleaner and Muffler
    26
    
    Check Air Filter, Dust Cup, & Burp Valve
    27
    
    Muffler Installation
    27
    
    Muffler Removal
    27
  - Fuel System
    28
    
    Clean Fuel Tank
    29
    
    Fuel Tank Installation
    29
    
    Fuel Tank Removal
    29
  - Radiator
    30
    
    Installation
    32
    
    Removal
    32
  - Diesel Engine
    34
    
    Removal
    35
    
    Installation
    37
Chapter 4 Kubota Gasoline Engine

39
- Specifications
  41
- Introduction
  42
- Service and Repairs
  44
  - Air Cleaner and Muffler
    44
    
    Check Air Filter, Dust Cup, & Burp Valve
    45
    
    Muffler Installation
    45
    
    Muffler Removal
    45
    
    Fuel System
    46
    
    Cleaning Fuel Tank
    47
    
    Fuel Tank Installation
    47
    
    Fuel Tank Removal
    47
  - Fuel Evaporative Control System
    48
    
    Carbon Canister Installation
    49
    
    Carbon Canister Removal
    49
  - Radiator/Hydraulic Fluid Cooler
    50
    
    Radiator Installation
    51
    
    Radiator Removal
    51
  - Engine
    54
    
    Engine Removal
    55
    
    Engine Installation
    57
Chapter 5 Hydraulic System

59
- Chapter 4 - Kubota Gasoline Engine
  60
- Specifications
  60
- General Information
  61
  - Operator's Manual
    61
    
    Relieving Hydraulic System Pressure
    61
    
    Traction Circuit Component Failure
    61
    
    Hydraulic Hoses
    62
    
    Hydraulic Hose and Tube Installation (O−Ring Face Seal Fitting)
    63
    
    Hydraulic Fitting Installation (SAE Straight Thread O−Ring Fitting into Component Port)
    64
- Special Tools
  66
- Hydraulic Schematics
  72
- Hydraulic Flow Diagrams
  74
  - Traction Circuit
    75
    
    Cutting Unit Circuit
    78
    
    Lift Circuit (Up)
    81
    
    Lift Circuit (Down) & Counterbalance
    83
    
    Sidewinder Circuit
    85
    
    Steering Circuit
    87
- Troubleshooting
  88
  - General Hydraulic System Problems
    88
    
    Traction Circuit Problems
    89
    
    Lift Circuit Problems
    90
    
    Mow Circuit Problems
    91
    
    Steering Circuit Problems
    91
- Testing
  92
  - Piston Pump/Hydrostat (P3) Flow & Relief Pressure Test
    100
    
    Cutting Deck Circuit Testing
    104
    
    Pressure Test
    105
    
    Manifold Relief Valve Pressure Test
    112
    
    Steering/Lift/Sidewinder Circuit Testing
    116
    
    Relief Valve Pressure Test
    121
    
    Steering Control Valve and Steering Cylinder Test
    122
- Adjustments
  124
  - Unit Serial No. 314000001 & up
    127
  - Counterbalance Logic Valve (LC1) Adjustment
    127
- Service and Repairs
  128
  - General Precautions for Removing and Installing Hydraulic System Components
    128
  - Check Hydraulic Lines and Hoses
    129
  - Priming Hydraulic Pumps
    129
  - Flush Hydraulic System
    130
  - Filtering Closed Loop Traction Circuit
    131
  - Charge Hydraulic System
    132
  - Hydraulic Tank and Hydraulic Fluid Filter
    134
  - Hydraulic Fluid Cooler
    136
  - Piston Pump/Hydrostat Assembly
    138
  - Piston Pump/Hydrostat Service
    146
  - Gear Pump
    150
  - Gear Pump Service
    152
  - Front Wheel Motors
    154
  - Rear Wheel Motor
    156
  - Wheel Motor Service
    158
  - Hydraulic Manifold
    160
  - Hydraulic Manifold (Unit Serial no 314000001 & Up)
    160
  - Hydraulic Manifold Service
    164
  - Cutting Deck Motors
    167
  - Cutting Deck Motor Service
    168
  - Steering Control Valve
    172
  - Steering Control Valve Service
    174
  - Steering Cylinder
    176
  - Steering Cylinder Service
    178
  - Lift/Sidewinder Control Valve
    180
  - Lift/Sidewinder Control Valve Service
    182
  - Front Lift Cylinder
    186
  - Rear Lift Cylinder
    188
  - Lift Cylinder Service
    190
  - Sidewinder
    192
Chapter 6 Electrical System

195
- General Information
  196
  - Operator's Manual
    196
    
    Electrical Drawings
    196
    
    Kubota Diesel Engine − Electrical Components
    196
    
    Standard Control Module (SCM)
    196
    
    Kubota Gasoline Engine − Electrical Components
    197
- Special Tools
  198
- Troubleshooting
  200
  - Starting Problems
    200
    
    General Run & Transport Problems
    202
    
    Cutting Deck Operating Problems
    203
- Electrical System Quick Checks
  204
  - Battery Test (Open Circuit Test)
    204
    
    Charging System Test
    204
    
    Glow Plug System Test (Diesel Engine Only)
    204
    
    Check Operation of Interlock Switches
    205
- Standard Control Module (SCM)
  206
- Component Testing
  208
  - Ignition Switch
    208
    
    Glow Controller (Diesel Engine Only)
    209
    
    Glow Relay (Diesel Engine Only)
    210
    
    Hour Meter
    210
  - Diode Assemblies
    211
  - CAN- Bus Termination Resistor (Gasoline Engines Only)
    211
  - Indicator Lights
    212
  - PTO Switch
    213
  - Neutral Switch
    214
  - Seat Switch
    215
  - Parking Brake Switch
    216
  - Transport/Mow Switch
    216
  - Fuses
    216
  - Fusible Links
    217
  - Fuel Pump (Diesel Engine Only)
    220
  - Fuel Pump (Gasoline Engine Only)
    221
  - Fuel Stop Solenoid (Diesel Engine Only)
    222
  - Electronic Throttle Control
    223
  - Hydraulic Cartridge Solenoid Valve Coils
    224
  - Service and Repairs
    225
  - Battery Care
    225
  - Battery Service
    226
Chapter 7 Wheels, Brakes, and Chassis

231
- Special Tools
  232
- Specifications
  232
- Adjustments
  233
  - Adjust Brakes
    233
  - Adjust Front Lift Arms
    234
  - Adjust Front Lift Arm Carrier Stop Bracket Assembly
    235
  - Adjust Rear Lift Arm
    236
- Service and Repairs
  238
- Standard Seat
  238
- Deluxe Seat
  239
- Front Wheel and Brake
  240
- Rear Fork and Wheel
  242
- Brake Lever Linkages
  244
- Steering Column
  246
- Front Lift Arms
  248
- Rear Lift Arm
  250
- Sidewinder Carrier
  252
Chapter 8 Cutting Decks

253
- Adjustments
  253
- Service and Repairs
  253
- Special Tools
  253
- Specifications
  253
- General Information
  255
  - Operator's Manual
    255
- Troubleshooting
  256
  - Factors that Can Affect Quality of Cut
    256
  - Blade Stopping Time
    258
  - Blade Spindle Assembly
    260
  - Blade Spindle Service
    262
  - Rear Roller
    264
  - Rear Roller Service
    266
- Special Tools
  267
  - Front Roller Service
    269
  - Cutting Deck Carrier Frame
    270
- Chapter 9 - Foldout Drawings
  273
- Electrical Schematics and Diagrams
  273
- Hydraulic Schematics
  273

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