1. Manuals
  2. Brands
  3. Toro Manuals
  4. Lawn Mower
  5. 30849
  6. Operator's manual

Toro 30849 Operator's Manual

Traction unit
Hide thumbs Also See for 30849:
Table of Contents

Advertisement

Quick Links

Download this manual
Form No. 3367-722 Rev B
Groundsmaster
®
3505-D Traction
Unit
Model No. 30849—Serial No. 311000001 and Up
To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Original Instructions (EN)

Advertisement

Table of Contents
loading

Related Manuals for Toro 30849

Summary of Contents for Toro 30849

  • Page 1 Form No. 3367-722 Rev B Groundsmaster ® 3505-D Traction Unit Model No. 30849—Serial No. 311000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)

  • Page 2: Introduction

    You are responsible for operating worthy of special attention. the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts,...

  • Page 3: Table Of Contents

    Safety ................4 Fuses..............38 Safe Operating Practices ........4 Drive System Maintenance ........39 Toro Mower Safety ..........6 Adjusting the Traction Drive for Neutral ..... 39 Sound Power Level..........7 Cooling System Maintenance ........39 Sound Pressure Level ........... 7 Cleaning the Engine Cooling System ....

  • Page 4: Safety

    Safety ◊ Inadequate braking ◊ The type of machine is unsuitable for the task This machine meets or exceeds CEN standard EN ◊ Lack of awareness of the effect of ground 836:1997 (when appropriate decals applied), and conditions, especially slopes ANSI B71.4-2004 specifications in effect at the time ◊...

  • Page 5: Maintenance And Storage

    • Before attempting to start the engine, disengage all – Before checking, cleaning, or working on the blade attachment clutches, shift into neutral, and mower engage the parking brake. Only start the engine from – After striking a foreign object or if an abnormal the operator’s position.

  • Page 6: Toro Mower Safety

    The following list contains safety information specific put the traction pedal in neutral, and disengage to Toro products or other safety information that you the blade drive. After the engine starts, release the must know that is not included in the CEN, ISO, or parking brake and keep your foot off of the traction ANSI standards.

  • Page 7: Sound Power Level

    To ensure safety and accuracy, have an • For steering control, lower the cutting units when Authorized Toro Distributor check the maximum going down slopes. engine speed with a tachometer. • Avoid sudden stops and starts.

  • Page 8: Vibration Level

    Vibration Level Whole Body Measured vibration level = 0.44 m/s Hand-Arm Uncertainty Value (K) = 0.5 m/s Measured vibration level for right hand = 0.5 m/s Measured vibration level for left hand = 0.7 m/s Measured values were determined according to the procedures outlined in EN 836.
  • Page 9 93-7276 1. Explosion hazard—wear eye protection. 2. Caustic liquid/chemical burn hazard—to perform first aid, flush with water. 3. Fire hazard—no fire, open flames, or smoking. 4. Poison hazard—keep children a safe distance from the battery. 99-3558 CE only 1. Warning—read the Operator’s Manual. 2.
  • Page 10 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystandersa safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; 104-5181 smoking. explosive gases can This safety decal includes a slope warning required on the machine for cause blindness and other compliance to the European Lawn Mower Safety Standard EN836:1997.
  • Page 11 108-9006 1. Engage the power take off 4. Raise the cutting units. 7. Engine—run 10. Continuous variable setting (PTO). 2. Disengage the power take 5. Move rear ward to lock the 8. Engine—start 11. Slow off (PTO). lift lever. 3. Lower the cutting units. 6.
  • Page 12 117-5103...

  • Page 13: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Warning decal (104–5181) Install CE decals, if required. Warning decal (93–3558) Lock bracket Rivet Washer Install the Hood Latch (CE). Screw, 1/4 x 2 inches Locknut, 1/4 inch Exhaust guard Install the Exhaust Guard (CE).

  • Page 14: Activating, Charging, And Connecting The Battery

    3. Remove the filler caps from the battery and slowly fill each cell until electrolyte is just above the plates. 4. Install the filler caps and connect a 3 to 4 amp battery charger to the battery posts. Charge the battery at a Activating, Charging, and rate of 3 to 4 amperes for 4 to 8 hours.

  • Page 15: Install Ce Decals

    2. Remove the (2) rivets securing the hood latch bracket 8. Coat both battery connections with Grafo 112X to the hood (Figure 5). Remove the hood latch (skin over) grease, Toro Part No. 505-47, petroleum bracket from the hood. jelly, or light grease to prevent corrosion.

  • Page 16: Installing The Exhaust Guard (Ce Only)

    Installing the Exhaust Guard (CE Only) Parts needed for this procedure: G012629 Exhaust guard Self-tapping screw Figure 6 1. CE lock bracket 2. Bolt and nut assembly Procedure 1. Position the exhaust guard around the muffler while 4. Align the washers with the holes on the inside of the hood.

  • Page 17: Adjusting The Lift Arms

    Adjusting the Lift Arms No Parts Required Procedure Figure 12 1. Start the engine, raise the cutting units, and check to 1. Front cylinder 2. Jam nut ensure that the clearance between each lift arm and the floor plate bracket is 0.18 to 0.32 inches (5 to 8 mm) (Figure 10).

  • Page 18: Rear Ballast

    Product Overview Controls Figure 14 1. Rear cylinder 2. Adjusting nut B. Grasp the cylinder rod close to the nut with a pliers and rag and rotate the rod. C. Raise the cutting units and check the clearance. Repeat the procedure if required. D.

  • Page 19: Ignition Switch

    Tilt Steering Lever Cutting Unit Lift/Lower Lever Pull the tilt steering lever (Figure 15) back to tilt the To lower the cutting units to the ground, move the steering wheel to the desired position. Then push the cutting unit lift/lower lever (Figure 17) forward. The lever forward to tighten.

  • Page 20: Specifications

    Move the lever (Figure 18) on the side of the seat Authorized Service Dealer or Distributor or go to outward, slide the seat to the desired position, and www.Toro.com for a list of all approved attachments release the lever to lock the seat into position. and accessories.

  • Page 21: Operation

    • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Filling the Fuel Tank Note: Toro Premium Engine oil is available from your Use only clean, fresh diesel fuel or biodiesel fuels with distributor in either 15W-40 or 10W-30 viscosity. See low (<500 ppm) or ultra low (<15 ppm) sulfur content.

  • Page 22: Checking The Cooling System

    Checking the Cooling System • Painted surfaces may be damaged by biodiesel blends. Service Interval: Before each use or daily • Use B5 (biodiesel content of 5%) or lesser blends Clean debris off of the radiator and oil cooler daily in cold weather (Figure 22).

  • Page 23: Checking The Hydraulic System

    Toro distributor. Biodegradable Hydraulic Fluid—Mobil 224H Toro Biodegradable Hydraulic Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluid: Mobil EAL 224H This is vegetable–oil based biodegradable oil tested and approved by Toro for this model.

  • Page 24: Checking The Tire Pressure

    Checking the Tire Pressure starter motor. Release the key when the engine starts. The key will move automatically to the Service Interval: Before each use or daily On/Run position. The tires are over-inflated for shipping. Therefore, Important: To prevent overheating of the release some of the air to reduce the pressure.

  • Page 25: Checking The Interlock System

    Towing the Traction Unit Figure 25 In case of an emergency, the machine can be towed for a short distance; however, Toro does not recommend 1. Fuel injection pump bleed screw this as a standard procedure. Important: Do not tow the machine faster than 2 4.

  • Page 26: Standard Control Module (Scm)

    The module is divided into inputs and outputs. Inputs and outputs are identified by green LED indicators mounted on the printed circuit board. The start circuit input is energized by 12 VDC. All other inputs are energized when the circuit is closed to ground.
  • Page 27 4. Position input devices at appropriate position to Each row (across) in the logic chart below identifies achieve the appropriate output. Use the following input and output requirements for each specific logic chart to determine the appropriate input product function. Product functions are listed in the condition.

  • Page 28: Operating Tips

    Operating Tips going down a hill to maintain steering control. Do not attempt to turn on a hill. General Tips • Practice driving around obstacles with the cutting units up and down. Be careful when driving between narrow objects so you do not damage the DANGER machine or cutting units.
  • Page 29 Reference Aftercut Appearance Troubleshooting Guide to cut the turf increases. The mulching baffles also available at www.Toro.com perform well for shredding leaves in the fall of the year. Check Condition of cutting unit Mow When Grass is Dry Make sure cutting chambers are in good condition.

  • Page 30: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel nuts. After the first hour • Torque the wheel nuts. • Check the condition and tension of all belts. After the first 10 hours •...

  • Page 31: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil level. Check the cooling system fluid level.

  • Page 32: Service Interval Chart

    Service Interval Chart Figure 28 Premaintenance Procedures Removing the Hood The hood may be easily removed to ease maintenance procedures in the engine area of the machine. 1. Unlatch and raise the hood. Figure 29 2. Remove the hairpin cotter securing the hood pivot 1.

  • Page 33: Lubrication

    Lubrication Greasing the Bearings And Bushings Service Interval: Every 50 hours (Lubricate all bearings and bushings daily when conditions are dusty and dirty.) Every 500 hours/Yearly (whichever comes first) The machine has grease fittings that must be lubricated Figure 32 regularly with No.
  • Page 34 Figure 35 Figure 38 • Neutral adjust mechanism (Figure 36) • Steering cylinder (Figure 39). Figure 36 • Mow/transport slide (Figure 37) Figure 39 Note: If desired, an additional grease fitting may be installed in the other end of the steering cylinder. Remove the tire, install the fitting, grease the fitting, remove the fitting, and install the plug (Figure 40).

  • Page 35: Engine Maintenance

    1. Release the latches securing the air cleaner cover to Note: The flush fittings on the rollers (Figure 29) the air cleaner body (Figure 43). require a grease gun nozzle adapter. Order Toro Part No. 107-1998 from your Authorized Toro Distributor.

  • Page 36: Changing The Engine Oil And Filter

    Figure 45 1. Engine oil drain plug Figure 44 1. Primary filter 2. Remove the oil filter (Figure 46). Apply a light coat of clean oil to the new filter seal before screwing it on. Do not overtighten. 5. Inspect the new filter for shipping damage, checking the sealing end of the filter and the body.

  • Page 37: Fuel System Maintenance

    Changing the Fuel Filter Fuel System Canister Maintenance Service Interval: Every 400 hours Servicing the Fuel Tank 1. Clean the area where the filter canister mounts (Figure 47). Service Interval: Every 2 years—Drain and clean the 2. Remove the filter canister and clean the mounting fuel tank.

  • Page 38: Electrical System Maintenance

    Electrical System terminals separately. Reconnect the cables, positive (+) cable first, and coat the terminals with petroleum jelly. Maintenance WARNING Caring for the Battery CALIFORNIA Proposition 65 Warning Service Interval: Every 25 hours—Check the electrolyte level. (If machine is in Battery posts, terminals, and related storage, check every 30 days.) accessories contain lead and lead compounds,...

  • Page 39: Drive System Maintenance

    Drive System Cooling System Maintenance Maintenance Cleaning the Engine Cooling Adjusting the Traction Drive System for Neutral Service Interval: Before each use or daily If the machine moves when the traction pedal is in the neutral position, the traction cam must be adjusted. Remove debris from the oil cooler and radiator daily.

  • Page 40: Brake Maintenance

    Brake Maintenance Belt Maintenance Servicing the Engine Belts Adjusting the Parking Brake Service Interval: After the first 10 hours—Check the Service Interval: Every 200 hours—Check the parking condition and tension of all belts. brake adjustment. Every 100 hours—Check the 1. Loosen the set screw securing the knob to the condition and tension of all belts.

  • Page 41: Controls System Maintenance

    Controls System Maintenance Adjusting the Throttle 1. Position the throttle lever rearward so it stops against the control panel slot. 2. Loosen the throttle cable connector on the injection pump lever arm (Figure 55). Figure 54 1. Hydrostat drive belt 2.

  • Page 42: Hydraulic System Maintenance

    Service Interval: After the first 10 hours Every 200 hours/Yearly (whichever comes first) Use a genuine Toro replacement filter, Part No. 86-3010. Important: Use of any other filter may void the warranty on some components. 1. Position the machine on a level surface, lower the cutting units, stop the engine, engage the parking brake, and remove the key from the ignition switch.

  • Page 43: Checking The Hydraulic Lines And Hoses

    E. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. F. Either store it on the shelf or on the machine in a cool area.
  • Page 44 Engine 1. Drain the engine oil from the oil pan and replace the drain plug. 2. Remove and discard the oil filter. Install a new oil filter. 3. Refill the oil pan with approximately 4 qt (3.8 l) of SAE15W-40 motor oil. 4.

  • Page 45: Schematics

    Schematics G008924 Electrical Schematic (Rev. A)
  • Page 46 G008925 Hydraulic Schematic (Rev. A)
  • Page 47 Notes:...

  • Page 48: The Toro Total Coverage Guarantee

    Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Groundsmaster 3505-d

Table of Contents