Toro Groundsmaster 3500-D Operator's Manual
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- Operator's manual (48 pages)
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Summary of Contents for Toro Groundsmaster 3500-D
- Page 1 Form No. 3412-365 Rev B Groundsmaster ® 3505-D Rotary Mower Model No. 30849—Serial No. 400000000 and Up *3412-365* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Section 4442 or 4443 to use or operate the engine on additional information, contact an Authorized Service any forest-covered, brush-covered, or grass-covered Dealer or Toro Customer Service and have the model land unless the engine is equipped with a spark and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Draining the Fuel Tank ........42 Servicing the Water Separator ......42 Bleeding the Fuel System ......... 43 Safety ............... 4 Bleeding Air from the Injectors ......43 General Safety ........... 4 Electrical System Maintenance ......44 Safety and Instructional Decals ......5 Electrical System Safety ........ -
Page 4: Safety
Safety This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. Using this product for purposes other than its intended use could prove dangerous to you and bystanders. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-6681 93-6681 1. Cutting/dismemberment—hazard, fan-stay away from moving parts. decal106-6755 106-6755 1. - Page 6 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance away from the battery. decal117-4764 117-4764 2. No fire, open flame, or 7. Wear eye protection; explosive gases can smoking 1.
- Page 7 decal121-3598 121-3598 This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator's Manual and the conditions in which the machine is being operated to determine whether the machine can be operated in the conditions on that day and at that site.
- Page 8 decal121-3623 121-3623 1. Warning—read the Operator's Manual; do not operate the 5. Thrown object hazard—keep bystanders away. machine unless you have received training. 6. Warning—wear hearing protection. 2. Warning—read the Operator's Manual before towing the machine. 3. Tipping hazard—slow the machine before turning; when 7.
- Page 9 decal117-5103 117-5103 decal121-3619 121-3619 1. PTO—Disengage 6. Engine—Shut off 2. PTO—Engage 7. Engine—Run 3. Lower the cutting units. 8. Engine—Start 4. Raise the cutting units. 9. Fast 5. Lock 10. Slow...
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Activate, charge, and connect the – No parts required battery. Decal (121-3598) Install the CE decals (if required). Lock bracket Rivet Washer Install the hood latch (CE only). -
Page 11: Activating, Charging, And Connecting The Battery
Activating, Charging, and Connecting the Battery No Parts Required Procedure g031567 Figure 3 1. Battery cover WARNING CALIFORNIA Remove the filler caps from the battery and Proposition 65 Warning slowly fill each cell until the electrolyte is just above the plates. Battery posts, terminals, and related Install the filler caps and connect a 3 to 4 A accessories contain lead and lead... -
Page 12: Installing The Ce Decal
Unhook the hood latch from the hood-latch bracket. Coat both battery connections with Grafo 112X (skin over) grease (Toro Part No. 505-47), Remove the 2 rivets securing the hood-latch petroleum jelly, or light grease to prevent bracket to the hood (Figure corrosion. - Page 13 g012630 Figure 7 g031570 1. Hood latch Figure 5 1. Rivets 2. Hood-latch bracket Install the bolt into the other arm of the hood-lock bracket to lock the latch in position (Figure Remove the hood-latch bracket from the hood. Note: Tighten the bolt securely, but do not While aligning the mounting holes, position the tighten the nut.
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Page 14: Installing The Exhaust Guard
Installing the Exhaust Adjusting the Lift Arms Guard No Parts Required CE Models Only Procedure Start the engine, raise the cutting units, and Parts needed for this procedure: ensure that the clearance between each lift arm Exhaust guard and the floor-plate bracket is 5 to 8 mm (0.18 to 0.32 inch) as shown in Figure Self-tapping screw... -
Page 15: Adjusting The Carrier Frame
Back off the jam nut on the cylinder (Figure 12). g031575 Figure 14 1. Rear cylinder 2. Adjusting nut g031573 Figure 12 Grasp the cylinder rod close to the nut with a pliers and rag, and rotate the rod. 1. Jam nut 2. -
Page 16: Adjusting The Height Of Cut
bench set 6 mm (1/4 inch) above that of the reels cutting in the same area. Important: Access to the rear cutting units is greatly improved by removing the cutting unit from the machine. If the machine is equipped with a Sidewinder unit, side-wind the cutting units to the right, remove the rear cutting unit, and slide it out to the right side. -
Page 17: Adjusting The Roller Scraper
Repeat steps for each side adjustment. Tighten the 3 bolts to 41 N∙m (30 ft-lb). Note: Tighten the front bolt first. Installing the Mulching Note: Adjustments of more than 3.8 cm (1-1/2 inches) may require temporary assembly to an Baffle intermediate height to prevent binding (e.g., changing from 3.1 to 7 cm (1-1/4 to 2-3/4 inches) height of cut). -
Page 18: Reading The Manuals And Viewing The Training Materials
Product Overview Controls Reading the Manuals and Viewing the Training Materials Parts needed for this procedure: Operator's Manual Engine owner's manual Parts Catalog Operator training material Engine warranty Declaration of Conformity Deck Installation Instructions g196137 Figure 20 Procedure 1. Tilt-steering lever 4. - Page 19 Traction Pedals Note: Remove the key from the switch to prevent accidental starting. Press the forward traction pedal to move forward. Press reverse traction pedal to move backward or to Throttle assist in stopping when moving forward (Figure 20). Move the throttle forward to increase the engine Note: Allow the pedal to move or move it to the speed and rearward to decrease the engine speed...
- Page 20 Note: If it is on, the charging system should be checked and repaired as necessary. Glow-Plug-Indicator Light The glow-plug-indicator light glows when the glow plugs are operating (Figure 21). Parking Brake Whenever you shut off the engine, engage the parking brake to prevent accidental movement of the machine.
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Page 21: Specifications
Specifications Note: Specifications and design are subject to change without notice. g192077 Figure 24 Description Figure 24 Dimension or Weight reference Overall width in mowing position 192 cm (75-1/2 inches) Overall width in transport position 184 cm (72-1/2 inches) Height 197 cm (77-1/2 inches) Wheel-base width 146 cm (57-1/2 inches) -
Page 22: Attachments/Accessories
Contact your Authorized Service Dealer or Distributor or go to Before Operation Safety www.Toro.com for a list of all approved attachments and accessories. General Safety •... -
Page 23: Adding Fuel
Filling the Fuel Tank • Never store the machine or fuel container where there is an open flame, spark, or pilot light, such Clean the area around the fuel-tank cap (Figure as on a water heater or other appliance. 25). •... -
Page 24: Selecting A Blade
Selecting a Blade Using a Standard-Combination Sail Blade This blade provides excellent lift and dispersion in almost any condition. If more or less lift and discharge velocity is required, consider a different blade. Attributes: It has excellent lift and dispersion in most conditions. -
Page 25: Selecting Accessories
Selecting Accessories Optional-Equipment Configurations High-Lift-Parallel Sail Angle-Sail Blade Blade (Do not use with Mulching Baffle Roller Scraper the mulching baffle) Grass cutting: 1.9 to Recommended in most May work well in light or Has been shown to Can be used any time 4.4 cm (0.75 to 1.75 applications sparse turf... -
Page 26: During Operation
• Use accessories, attachments, and replacement • Wear appropriate clothing, including eye parts approved by The Toro® Company only. protection; slip-resistant, substantial foot protection; and hearing protection. Tie back long hair and do not wear jewelry. Rollover Protection System •... -
Page 27: Starting And Shutting Off The Engine
Shutting Off the Engine • Avoid operating the machine on wet grass. Tires may lose traction; regardless if the brakes are Move the throttle control to the I position, move the available and functioning. cutting-unit-drive switch to the D position, ISENGAGE •... -
Page 28: Standard-Control Module (Scm)
Standard-Control Module (SCM) The Standard-Control Module (SCM) is a potted electronic device produced in a 1-size-fits-all configuration. The module uses solid state and mechanical components to monitor and control standard, electrical features required for safe product operation. The module-monitor input includes neutral, parking brake, PTO, start, backlap, and high temperature. - Page 29 Each row (across) in the logic chart below identifies input and output requirements for each specific product function. Product functions are listed in the left column. Symbols identify specific circuit condition, including energized to voltage, closed to ground, and open to ground. Inputs Outputs Function...
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Page 30: Operating Tips
When possible, mow up and down hills rather than Reference the After-cut Appearance Troubleshooting across them. Have the cutting units lowered when Guide available at www.Toro.com. going down a hill to maintain steering control. Do not attempt to turn the machine on a hill. -
Page 31: After Operation
Mowing When the Grass Is Dry • If the cutting units are in the transport position, use the positive mechanical lock (if available) before Mow either in the late morning to avoid the dew, which you leave the machine unattended. causes grass clumping, or late afternoon to avoid •... -
Page 32: Pushing Or Towing The Machine
Pushing or Towing the Machine Important: In an emergency, you can tow the machine for a short distance. Do not tow the machine at faster than 3 to 4 km/h (2 to 3 mph); otherwise, you may damage the drive system. If you must move the machine a considerable distance, transport it on a truck or trailer. -
Page 33: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel-lug nuts. After the first hour • Torque the wheel-lug nuts. • Check the condition and tension of all belts. After the first 10 hours •... -
Page 34: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the safety-interlock operation. Check the brake operation. Check the engine-oil level. Check the cooling-system-fluid level. Drain the water/fuel separator. -
Page 35: Service-Interval Chart
Service-Interval Chart decal117-5103 Figure 29 Pre-Maintenance • Use jack stands to support the machine or components when required. Procedures • Carefully release pressure from components with stored energy. Pre-Maintenance Safety • Before adjusting, cleaning, repairing, or leaving the machine, do the following: –... -
Page 36: Preparing The Machine For Maintenance
Preparing the Machine for Using the Cutting Deck Maintenance Service Latch Ensure that the PTO is disengaged. When servicing the cutting decks, use the service latch to prevent injury. Park the machine on a level surface. Center the cutting deck sidewinder with the Engage the parking brake. -
Page 37: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours—Lubricate all of the bearings and bushings. Every 500 hours/Yearly (whichever comes first) The machine has grease fittings that you must lubricate regularly with No. 2 lithium grease. Also, lubricate the machine immediately after every washing. - Page 38 g008901 Figure 39 • g008898 Mow/transport slide (Figure Figure 36 • 2 left, front lift-arm pivots and lift cylinder (Figure g008902 Figure 40 • Belt-tension pivot (Figure g008899 Figure 37 • 2 right, front lift-arm pivots and lift cylinder (Figure g008903 Figure 41 •...
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Page 39: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. g008906 Servicing the Air Cleaner Figure 42 Check the air-cleaner body for damage that could •... - Page 40 g032050 Figure 45 1. Rubber outlet valve 4. Air-cleaner body 2. Air-cleaner latch 5. Air-cleaner-restriction sending unit 3. Air cleaner primary filter 6. Rubber intake hose g031340 Figure 44 Servicing the Air-Cleaner Filter Service Interval: Every 200 hours (More frequently in extreme dusty or dirty conditions) g008861 Figure 46...
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Page 41: Servicing The Engine Oil
Preferred oil: SAE 15W-40 above -17º C (0º F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Note: Toro Premium Engine Oil is available from your g029301 Figure 47 distributor in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers. Also, refer to the engine owner's manual (included with the machine) for further recommendations. -
Page 42: Fuel System Maintenance
Fuel System Change the engine-oil filter as shown in Figure Maintenance Draining the Fuel Tank Service Interval: Every 1,000 hours—Drain and clean the fuel tank. Every 2 years—Drain and clean the fuel tank. Drain and clean the tank also if the fuel system becomes contaminated or if you are storing the machine for an extended period of time. -
Page 43: Bleeding The Fuel System
Replacing the Fuel Filter Note: The electric fuel pump will operate, forcing air out around the air-bleed screw. Leave Clean the area where the filter mounts (Figure the key in the O position until a solid stream of 50). fuel flows out around the screw. Remove the filter and clean the mounting Tighten the screw and turn the key to the O surface. -
Page 44: Electrical System Maintenance
Electrical System Keep the top of the battery clean by washing it periodically with a brush dipped in ammonia or a Maintenance solution of bicarbonate of soda. Flush the top surface with water after cleaning. Do not remove the filler caps while cleaning the battery. -
Page 45: Drive System Maintenance
Adjusting the Traction Drive System Drive for Neutral Maintenance If the machine moves when the traction pedal is in the position, adjust the traction cam. Checking the Tire Pressure EUTRAL Park the machine on a level surface, lower the Service Interval: Before each use or daily cutting units, engage the parking brake, shut off the engine, and remove the key from the ignition DANGER... -
Page 46: Cooling System Maintenance
Cooling System Start the engine and rotate the cam hex in both directions to determine the mid position of the Maintenance neutral span. Tighten the locknut securing the adjustment. Shut off the engine. Cooling System Safety Remove the support blocks and lower the •... -
Page 47: Cleaning The Cooling System
Cleaning the Cooling CAUTION System If the engine has been running, the pressurized, hot coolant can escape and Service Interval: Before each use or daily cause burns. Turn the engine off and raise the hood. • Do not open the radiator cap when the engine is running. -
Page 48: Brake Maintenance
Brake Maintenance Belt Maintenance Adjusting the Parking Servicing the Engine Belts Brake Service Interval: After the first 10 hours—Check the condition and tension of all belts. Service Interval: Every 200 hours—Check the Every 100 hours—Check the condition and parking-brake adjustment. tension of all belts. -
Page 49: Controls System Maintenance
Replacing the Hydrostat-Drive Belt Controls System Insert a nut driver or small piece of tubing onto Maintenance the end of the belt-tensioning spring. CAUTION Adjusting the Throttle The spring that tensions the belt is under Position the throttle lever rearward so that it a heavy load, and releasing the tension of stops against the control-panel slot. -
Page 50: Hydraulic System Maintenance
Keep your body and hands away from pinhole catalog or Toro distributor for part numbers.) leaks or nozzles that eject high-pressure Alternate fluids: If the Toro fluid is not available, hydraulic fluid. you may use other fluids provided they meet all •... -
Page 51: Changing The Hydraulic Filter
Install the dipstick and cap onto the filler neck. Changing the Hydraulic Filter Service Interval: After the first 10 hours Every 200 hours/Yearly (whichever comes first) Use a genuine Toro replacement filter (Part No. 86-3010). Important: Using any other filter may void the warranty on some components. -
Page 52: Changing The Hydraulic Fluid
Fluid Service Interval: Every 400 hours If the fluid becomes contaminated, contact your local Toro distributor to flush the system. Contaminated fluid looks milky or black. Turn the engine off and raise the hood. Disconnect the hydraulic line or remove the... -
Page 53: Mower Deck Maintenance
Mower Deck Remove the lynch pin or retaining nut securing the deck carrier frame to the lift-arm-pivot pin Maintenance (Figure 67). Blade Safety A worn or damaged blade can break, and a piece of the blade could be thrown toward you or bystanders, resulting in serious personal injury or death. -
Page 54: Mounting The Mower Decks To The Traction Unit
Mounting the Mower Decks to the Traction Unit Perform the pre-maintenance procedure; refer Preparing the Machine for Maintenance (page 36). Move the cutting deck into position in front of the traction unit. Slide the deck-carrier frame onto the lift-arm-pivot pin and secure it with the lynch pin or retaining nut (Figure 67). -
Page 55: Servicing The Blade
Always use before using the machine. If you notice wear, genuine Toro replacement blades to ensure safety replace the blade; refer to Removing the Blade and optimum performance. -
Page 56: Servicing The Front Roller
If the time is longer than 7 seconds, the braking valve g006926 needs adjustment; contact your Toro Distributor for Figure 72 assistance in making this adjustment. 1. Sharpen at this angle only. -
Page 57: Storage
Clean the battery, terminals, and posts with a wire brush and baking-soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Store the battery on the shelf or on the machine in a cool area. - Page 58 Preparing the Engine Drain the engine oil from the oil pan and install the drain plug. Remove and install a new oil filter. Fill the engine with approximately 3.8 L (4 US qt) of SAE 15W-40 motor oil. Start the engine and run it at idle speed for approximately 2 minutes.
- Page 59 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.