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Canon Manuals
Power Tool
FINISHER - D1
Service manual
Canon FINISHER - D1 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Chapter 1 General Description
Features
Specifications
Cross Section
Operating the Finisher
Removing Jams from the Finisher
Removing Jams in Sort, Group, or Staple Sort Mode
Replacing the Staple Cartridge
Removing Staple Jams in the Stapler Unit
Maintenance by the User
Basic Operations
Specifications
Outline of Electrial Circuitry
Inputs to and Outputs from the Finisher Controller PCB
Feeding/Drive System
Outline
Feeding/Delivery
Job Offset
Releasing the Knurled Belt
Buffer Path
Controlling the Paddle
Controlling the Tray Auxiliary Plate
Stapling
Tray Movement
Fans
Power Supply
Detecting Jams
Processing Tray Unit
Tray B Unit
Knurled Belt
Knurled Belt Releasing Unit
Knurled Belt
Buffer Roller Unit
Stapler Unit
Pcbs
Chapter 4 Maintenance and Servicing
Parts
Consumables and Durables
Chapter 5 Troubleshooting
Adjustment
Electrical System
Arrangement of Electrical Parts
Sensors
Microswitches
Motors
Solenoids
Pcbs
Fans
Light-Emitting Diodes and Check Pins by PCB
Troubleshooting
Self Diagnosis
Alarms
Appendix
General Circuit Diagram
Solvents and Oils List
Advertisement
Quick Links
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FINISHER - D1
SERVICE
MANUAL
REVISION 0
FEB. 1999
COPYRIGHT © 1999 CANON INC.
FY8-13FF-000
CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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Table of Contents
Troubleshooting
CHAPTER 5 TROUBLESHOOTING
137
TROUBLESHOOTING
166
Related Manuals for Canon FINISHER - D1
Power Tool CANON Staple Finisher-H1 Service Manual
(82 pages)
Summary of Contents for Canon FINISHER - D1
Page 1
FINISHER - D1 SERVICE MANUAL REVISION 0 FY8-13FF-000 FEB. 1999 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 2
Prepared by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION CANON INC. 5-1, Hakusan 7-chome, Toride-City, Ibaraki, 302-8501 Japan COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 3
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 5: Table Of Contents
VII. STAPLER UNIT ......3-35 III. TRAY B UNIT ......3-21 VIII. PCBs ......... 3-42 IV. KNURLED BELT RELEASING UNIT ..........3-28 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 6
C. GENERAL CIRCUIT DIAGRAM ..........A-1 ..........A-5 LIST OF SIGNALS / D. SOLVENTS AND OILS LIST ABBREVIATIONS ....A-3 ..........A-7 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 7
A. Removing Jams from the ..........1-15 Finisher ........1-5 B. Removing Jams in Sort, Group, or Staple Sort Mode ....1-7 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 9: Chapter 1 General Description
• The use of a buffer roller has enabled continuous feeding of sheets from the copier while stapling or offset operation is taking place. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 10: Specifications
Note 1: The term "small-size" refers to A4, A5, B5, postcard, LTR, and STMT, while the term "large-size" refers to A3, B4, LDR, and LGL. Table 1-201 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 11
*2 The stapling position may be adjusted using a DIP switch. The specifications are subject to change for product improvement. Figure 1-201 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 12: Cross Section
[16] Jogging plate (front, rear) [8] Buffer switching flapper [17] Tray auxiliary plate [9] Inlet roller [18] Stack delivery roller Figure 1-202 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 13: Operating The Finisher
2) Open the front cover. Figure 1-302 3) Open the upper cover, and check the in- side of the finisher. Figure 1-303 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 14
5) Push the green lever, and remove the jam. Figure 1-305 6) Close the upper cover. Figure 1-306 7) Close the front cover. Figure 1-307 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 15: Removing Jams In Sort, Group, Or Staple Sort Mode
2) Open the upper cover, and check the in- side of the finisher. Figure 1-309 3) Turn the green knob, and remove the jam. Figure 1-310 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 16
Figure 1-312 6) Open the guide, and remove the jam. Figure 1-313 7) Shift up the lever, and remove the jam. Figure 1-314 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 17
The Jam message may remain on the display. If so, check for a jam once again according to the instructions. Figure 1-318 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 18: Replacing The Staple Cartridge
3) When the staple cartridge has slid out on its own, pick it on its left and right and slide it out. Figure 1-321 1-10 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 19
Figure 1-324 7) Push in the stapler unit until the green le- ver returns to its previous position. Figure 1-325 1-11 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 20
When the cover is closed, the stapler unit performs idle stapling several times automatically to edge out the staples. Figure 1-326 1-12 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 21: Removing Staple Jams In The Stapler Unit
1) Remove the stack of sheets waiting to be stapled. Figure 1-327 2) Open the front cover. Figure 1-328 3) Shift down the green lever. Figure 1-329 1-13 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 22
When the cover is closed, the stapler unit performs idle stapling several times automatically to edge out the staples. Figure 1-333 1-14 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 23: Maintenance By The User
As of January 1999 Item Timing Staple cartridge replacement When the message turns on (on the copier's control panel). Table 1-401 1-15 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 25
C. Job Offset ......2-22 VIII. POWER SUPPLY ..... 2-56 D. Releasing the Knurled Belt IX. DETECTING JAMS ....2-59 ..........2-29 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 27: Basic Operations
The term "job offset" refers to shifting each arriving stack toward the front or rear slightly away from the previous stack, thereby sorting the sets. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 28: Outline Of Electrial Circuitry
Communications IC IC102 IC121 Switch Master EEPROM Slave IC105 Sensor IC122 Master EPROM Fuse PCB Slave IC106 Master RAM IC123 DPRAM Figure 2-102 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 29: Inputs To And Outputs From The Finisher Controller Pcb
J104B-1 J29-3 When the front jogging Front jogging FJOGHP plate is at the home plate home position, '1'. position sensor Figure 2-103 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 30
PI17 J55-3 J112-6 Stapler shift When the stapler is at home STPLHP the shift home position, position '1'. sensor Figure 2-104 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 31
B lift motor. PI24 J109-4 J3-1 Tray B lower When the tray is at the limit sensor STTRYLW2 lower limit, '1'. Figure 2-105 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 32
Alternately '1' and '0' to rotate the motor. BUFMB BUFMA J602 BUFMHLD Voltage is used to control current. Buffer +24V motor N.C. +24V +24V Figure 2-106 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 33
J106-2 motor rotation. +24V Stack J106-3 delivery J106-4 '1' or '0' according to the direction of motor motor rotation. Figure 2-107 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 34
J716-1 J103-8 FANON When '0', the fan rotates. J720-1 J103-7 J716-2 When the fan stops, '1'. FANSTP Power supply fan Figure 2-108 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 35
J111-2 STPM+ Alternately '1'. and '0'. according to J52-3 J111-3 STPM- the rotation direction of the motor. J52-4 J111-4 STPM- Figure 2-109 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 36
When paper is in the path, '0'. J621-3 J14-3 J120A-4 BFLEDAJ Voltage is used to switch the light intensity. J621-4 J14-4 J120A-3 J621-1 J14-1 J120A-6 Figure 2-110 2-10 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 37
J17-3 J120B-7 LWRRLEDAJ Voltage is used to switch the light intensity. (analog signal) J621-4 J17-4 J120B-6 J621-1 J17-1 J120B-9 Figure 2-111 2-11 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 38
J681-4 J105A-1 J105A-4 Paper removal detection J108B-8 J108B-7 STKTRYLEDAJ The light intensity is switched according to voltage. (analog signal) Figure 2-112 2-12 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 39
Stapler safety Front cover switch (rear) switch (front) switch N.0. N.0. MSW1 MSW9 MSW8 N.C. Swing guide MSW2 safety switch Figure 2-113 2-13 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 40: Feeding/Drive System
Job offset 1-point stapling (front) Stapling 1-point stapling (rear) 2-point stapling Non-sort delivery Simple stacking (tray A) Interrupt delivery Figure 2-201 2-14 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 41
CHAPTER 2 OPERATIONS Normal Delivery Simple Stacking Directs sheets directly to the tray A. Tray A Paper Figure 2-202 2-15 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 42
Results of delivery when handling 4 sets in job offset mode 4th set 3rd set 2nd set 1st set Direction of delivery Figure 2-205 2-16 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 43
A sheet from the copier is deposited on the processing tray. When the stack has accumulated a specific number of sheets, the machine staples the stack and delivers it to tray B. Figure 2-206 Figure 2-207 2-17 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 44
Buffer roller Wrapped sheets Feeding toward tray B Figure 2-208 2-18 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 45: Feeding/Delivery
If paper fails to reach or move past a specific sensor within a specific period of time, the finisher controller PCB will identify the condition as a jam, stopping operation and informing the copier of the condition. 2-19 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 46
4-phase stepping motor J105A Stack paper motor DC motor J106 Swing motor DC motor J106 Paddle motor 4-phase stepping motor J108A Table 2-201 2-20 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 47
Reflecting type sensor J120B Reflecting type sensor Lower path paper sensor J120A Try B papers sensor Transmission type J105A Table 2-202 2-21 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 48: Job Offset
Swing guide open PI16 J108B-6 Drives the paddle Paddle motor (feeds paper) sensor Paddle home PI14 J108A-8 position sensor Table 2-204 Table 2-203 2-22 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 49
Jogging plate (front) Light- Copy paper blocking (front) plate Front jogging Jogging plate (front) plate motor home position sensor (PI7) Figure 2-211 2-23 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 50
2nd and subsequent sheets of paper Paddle Sort delivery roller Knurled belt Existing stack Stack delivery roller Tray auxiliary plate Stopper Figure 2-213 2-24 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 51
Shifting to the Front Figure 2-214 Rear jogging plate Sheet to be shifted Front jogging plate Tray B Shifting to the Rear Figure 2-215 2-25 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 52
The sheet coming from the copier to the finisher while the stack is being discharged is wrapped around the buffer roller. Swing guide Figure 2-216 2-26 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 53
2-27 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 54
(M6) Tray auxiliary plate retraction sensor (PI11) Tray B paper sensor (PI22) : motor CW. : motor CCW. Figure 2-217 2-28 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 55: Releasing The Knurled Belt
The knurled belt is released by the knurled belt solenoid (SL3). Knurled belts Knurled belt solenoid (SL3) Direction of release (front) Figure 2-218 2-29 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 56
Paddle Stack of sheets Knurled belt Knurled belt releasing solenoid Stack delivery roller Stopper Figure 2-219 2-30 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 57
Figure 2-220 3. The belt is locked once again as soon as the stack butts against the stopper. Figure 2-221 2-31 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 58
2. The solenoid turns on in keeping with the alignment of the sheet to release the knurled belt. (top view) Jogging plate (rear) Tray B Jogging plate (front) Figure 2-223 2-32 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 59
4. The solenoid turns on when discharge starts, moving the stack away from the knurled belt. The solenoid remains on if the next discharge is for a three-sheet stack. Figure 2-225 2-33 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 60: Buffer Path
Upper path switching solenoid Upper path switching solenoid Buffer path switching flapper Figure 2-227 2-34 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 61
Buffer switching solenoid Buffer path switching flapper Figure 2-228 4. The second sheet arrives from the copier. 2nd sheet Figure 2-229 2-35 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 62
6. The buffer roller continues to rotate, causing the second sheet to slide over the first sheet. 2nd sheet Figure 2-231 2-36 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 63
8. The leading edge of the third sheet moves ahead of the leading edge of the second sheet. 3rd sheet Figure 2-233 2-37 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 64
10. The buffer path switching flapper turns off, causing the three sheets to move in the direction of the delivery roller together. Buffer path switching solenoid To tray B Figure 2-235 2-38 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 65: Controlling The Paddle
Drives the paddle Paddle motor sensor Table 2-301 Table 2-302 Copy paper Paddles Paddle home position sensor (PI14) (front) Paddle motor Figure 2-301 2-39 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 66: Controlling The Tray Auxiliary Plate
Table 2-401 Table 2-402 Tray auxiliary plate Light-blocking plate (front) Tray auxiliary plate Tray auxiliary plate motor retraction sensor (PI11) Figure 2-401 2-40 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 67
Tray B Tray auxiliary plate Figure 2-402 (Tray Auxiliary Plate Retracted) Existing stacks Tray B Figure 2-403 (Tray Auxiliary Plate Out) 2-41 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 68: Stapling
Table 2-501 Function Motor Notation Reference Stapler shift drive Stapler shift motor Stapling drive Stapler motor Inside the stapler Table 2-502 2-42 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 69
CHAPTER 2 OPERATIONS Sheets of paper (front) Stapler shift motor (M10) Stapler Stapler shift home positions sensor (PI17) Figure 2-501 2-43 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 70
Swing guide Sort delivery roller Knurled plate Sheet of paper Stack delivery roller Tray auxiliary plate Jogging plate Stapler Figure 2-502 2-44 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 71
Jogging plate Stapler Figure 2-503 Rear jogging plate Sheets of paper Front jogging plate Tray B Moving to the front Figure 2-504 2-45 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 72
Thereafter, the stack delivery motor (M7) rotates clockwise to discharge the stack to tray B. Swing guide Sort delivery roller Knurled belt Tray B Stapled stack Stack delivery roller Figure 2-505 2-46 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 73
Stapler motor (M11) Stapling home position sensor (PI19) Tray B paper sensor (PI22) :motor CW rotation. :motor CCW rotation. Figure 2-506 2-47 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 74
The power line to the stapler motor (M11) is connected and disconnected by the microswitches shown in Table 2-503, serving as a safety measure to prevent injuries. Figure 2-507 Finisher controller PCB Figure 2-508 2-48 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 75
Connects when the stacking wall MSW8 (front) (upper) is mounted correctly and the stacking wall actuator is down. Stapler safety switch MSW9 (rear) Table 2-503 2-49 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 76: Tray Movement
Table 2-601 Rack Tray lifter motor (M12) Torque limiter Tray B locked sensor (PI23) One-way gear Gear damper Figure 2-601 2-50 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 77
Stack delivery roller Light-emitting Light-receiving Paper (front) Tray B Figure 2-602 2-51 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 78
Tray B down Name sensor position sensor About 10 mm above Sensor stacking start position state 2000-sheet stacking position Table 2-604 2-52 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 79
STTRYMBA STTRYMBA Torque limiter STTRYMHLD N.C. N.C. +36V To lifter rack Finisher controller Tray B lifter motor driver PCB Figure 2-603 2-53 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 80: Fans
Sequence of fan operations Power Power Copier/sorter power supply Power supply fan (FM1) Figure 2-701 2-54 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 81
CHAPTER 2 OPERATIONS Figure 2-702 Notation Name Filter Remarks Power supply Blowing None Cools the switching regulator. Table 2-701 2-55 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 82: Power Supply
MSW1 Front cover switch MSW8 Stapling safety switch (rear) MSW2 Swing guide safety switch MSW9 Stapling safety switch (front) Table 2-802 2-56 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 83
Power supply Fuse 24VU FU711 24VR FU714,FU717 24VSTP FU714 FU718 24VF FU716 Table 2-803 2-57 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 84
(M1) 24VZDR Buffer motor (M2) 24VSTP Stapler shift motor (M10) 24VSTP Stapler motor (M11) Tray B lifter motor (M12) Figure 2-801 2-58 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 85: Detecting Jams
(S2): Buffer path paper sensor PCB (S3): Lower path paper sensor PCB PI8: Stack delivery sensor PI19: Stapling home position sensor Figure 2-901 2-59 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 86
(If the sensor remains off 0.5 sec after the motor was rotated counterclockwise, an error will be identified.) Table 2-901 2-60 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 87
VII. STAPLER UNIT ......3-35 III. TRAY B UNIT ......3-21 VIII. PCBs ......... 3-42 IV. KNURLED BELT RELEASING UNIT ..........3-28 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 89
[1] Support cover (1) [2] Inside cover (4) [3] Inside lower cover (2) [4] Buffer roller knob (0) [5] Stopper (1) Figure 3-102 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 90
2) Remove the two screws [1] from the side plate. Figure 3-104 3) Remove the screw [2], and detach the up- per cover unit [3]. Figure 3-105 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 91
4) Shift up the latch claw (front) [3]. Figure 3-107 5) Remove the two screws [5], and detach the latch fixing plate (rear) [4]. Figure 3-108 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 92
CHAPTER 3 MECHANICAL SYSTEM 6) Shift up the latch claw (rear) [6]. Figure 3-109 7) Release the finisher from the copier. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 93
Figure 3-110. Figure 3-110 2) When adjusting the rear left caster, remove the connector cover [1] (one screw [2] ). Figure 3-111 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 94
Figure 3-113 2) Open the front cover. Remove the screw [2], and detach the spanner [1] from behind the front cover. Figure 3-114 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 95
1.75 mm. Turn the foot as many times as necessary. Perform this for the Fixing nut four feet. Adjusting foot Figure 3-117 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 96
If the height is not appro- priate, make adjustments once again. If ap- propriate, tighten all fixing nuts, and attach the foot covers (front, rear). COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 97
B, and perform the steps Figure 3-118 under E.3. Reference: To correct the tilt, turn the two casters shown in Figure 3-119. Figure 3-119 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 98
D several times. Perform this for both front and rear feet. Fixing nut Adjusting foot Figure 3-122 3-10 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 99
3) When the gap is appropriate, tighten the fixing nuts (front, rear). 4) Mount the foot covers (front, rear). 5) Attach the spanner. 3-11 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 100
Take care not to cause scratches or dents on the stacking wall rails [1]. Scratches or dents can adversely affect stacking performance. Figure 3-124 3-12 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 101: Processing Tray Unit
[1]. Figure 3-201 7) Disconnect the seven connectors [3], and free the harness [4] from the cord clamp. Figure 3-202 3-13 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 102
CHAPTER 3 MECHANICAL SYSTEM 8) Remove the four screws [5], and detach the processing tray unit [6]. Figure 3-203 3-14 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 103
[1]; then, detach the paddle unit [2]. Reference: After removing the processing tray, you may detach the paddle unit from behind the processing tray unit. Figure 3-204 3-15 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 104
1) Remove the paddle unit. (See II.B "Re- moving the Paddle Unit.") 2) Remove the retaining roll [1], and detach the paddle. Figure 3-205 3-16 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 105
4) Slide the processing tray [3] in the direc- tion of arrow A, and detach it into the di- rection of arrow B. Figure 3-208 3-17 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 106
Figure 3-209 3) Remove the screw [3], and detach the mo- tor cover [2]. Figure 3-210 3-18 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 107
5) Disconnect the connector [5]. Figure 3-212 6) Remove the two screws [6], and detach the jogging motor [7]. Figure 3-213 3-19 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 108
Otherwise, the cover and the stapler will interfere. Figure 3-214 3-20 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 109: Tray B Unit
[2]; then, free the harness from the cord clamp [3]. Figure 3-301 6) Remove the two screws, and detach the harness holder [4]. Figure 3-302 3-21 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 110
CHAPTER 3 MECHANICAL SYSTEM 7) Lift the tray B unit [5] to remove. Figure 3-303 3-22 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 111
You may insert a screwdriver through the long hole [3] in the back of the tray B unit frame to release the clutch. Figure 3-305 3-23 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 112
PCB cover [1]. Figure 3-306 4) Disconnect the connector (J602) [2], and free the harness from the cord clamp [3]. Figure 3-307 3-24 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 113
CHAPTER 3 MECHANICAL SYSTEM 5) Remove the four screws [4], and detach the motor [5]. Figure 3-308 3-25 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 114
[3] on the side of the drive belt. Figure 3-311 3-26 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 115
B paper sensor [2]. Otherwise, an error will occur when the position of the tray B is detected. Figure 3-312 3-27 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 116: Knurled Belt
Figure 3-402 4) While detaching the knurled belt [4] from the pulley, detach the knurled belt releas- ing unit. Figure 3-403 3-28 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 117
2) Slide the solenoid [2] so that the distance A of the solenoid is 2.5 ± 0.2 mm; then, tighten the screws. Figure 3-404 3-29 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 118: Knurled Belt
Figure 3-502 Caution: When mounting the sort delivery guide [1], take care not to trap the paper feeding guide [2]. Figure 3-503 3-30 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 119: Buffer Roller Unit
4) Disconnect the connector [4], and remove the two screws; then, detach the buffer path switching solenoid (SL1) [3]. Figure 3-602 3-31 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 120
6) Remove the E-ring [7] from the front end of the buffer roller shaft, and detach the bearing [8]. Figure 3-605 3-32 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 121
Figure 3-607 10) Remove the E-ring [13] of the buffer roller shaft, and remove the gear [14]. [13] [14] Figure 3-608 3-33 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 122
CHAPTER 3 MECHANICAL SYSTEM 11) Remove the buffer roller unit [15]. [15] Figure 3-609 3-34 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 123: Stapler Unit
[3] from the mount. Before detaching it, be sure to take note of the sta- pler position index (Figure 3-703). Figure 3-702 3-35 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 124
4) Disconnect the connector (J49) [5]. Figure 3-704 5) Remove the two screws [7], and detach the stapler [6] from the stapler holder. Figure 3-705 3-36 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 125
5) While butting the stack of sheets [4] against the stapler paper stopper (left, right) [2], tighten the screw [3]. Figure 3-708 3-37 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 126
1) Move the stapler unit [1] to the center of the rail. 2) Loosen the two stapler holder fixing screws [2]. Figure 3-710 3-38 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 127
5) While holding the swing guide, insert a stack of sheets [2], and butt it against the rear end stopper [3]. 3-39 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 128
9) While lifting the swing guide, insert a stack of sheets [6], and butt it against the rear end stopper [7]. Figure 3-716 3-40 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 129
1. Check the position of the knurled belt re- leasing solenoid. 2. Move the stapler in the direction of arrow A until interference stops. 3-41 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 130: Pcbs
2) Disconnect the 18 connectors [1]. 3) Remove the six screws [2], and detach the finisher controller PCB [3]. Figure 3-801 3-42 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 131: Chapter 4 Maintenance And Servicing
CHAPTER 4 MAINTENANCE AND SERVICING PERIODICALLY REPLACED III. SCHEDULED MAINTENANCE .. 4-1 PARTS ........4-1 CONSUMABLES AND DURABLES ............ 4-1 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 133: Consumables And Durables
Use a blower brush. the host copier Inlet path paper sensor (minimum (S1) maintenance Buffer path paper sensor intervales) (S2) Lower path paper sensor (S3) COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 135
B. Microswitches ...... 5-16 IV. SELF DIAGNOSIS ....5-38 C. Motors ........5-18 A. Self Diagnosis...... 5-38 D. Solenoids ......5-20 B. Alarms ........5-40 COPYRIGHT © 1999 CANON INC. CANON FINISHER • D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 137: Chapter 5 Troubleshooting
4) Butt the rear edge of the stack against the rear jogging plate. Inch Configuration Figure 5-102 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 138
SW103 to OFF, and then turn on the power once again. If you need to adjust the stapling position, go to the next step. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 139
'1' in the negative (-) direction. 8) Insert a stack of several A4 or LTR sheets into the processing tray as in step 3). Figure 5-106 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 140
At this time, be hand, will indicate the present value. sure to butt the rear edge of the stack against the rear jogging plate. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 141
6) Turn off the power, and set SW103 on the finisher controller PCB as follows: 3rd sheet 2nd sheet 1st sheet Figure 5-114 Direction of delivery Figure 5-111 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 142
Tray B paper sensor (S4) in the paper path or on tray B. Then, close Table 5-102 the upper cover and the front cover. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 143
• This will start automatic adjustment, and the swing guide will make several swing- Figure 5-118 ing operations. • The output voltage to the swing motor COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 144
After Replacing the EEPROM (IC102) 1) Turn off the copier. 2) Set SW103 on the finisher controller PCB as follows: Figure 5-119 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 145
With the exception of bit 2, the setting varies depending Figure 5-121 on the selected mode and specifications. Figure 5-123 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 146
Figure 5-125. This problem is noted with A4 or LTR sheets. 5-10 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 147
3, use the shown in Figure 5-128. settings specific to the model and the mode. Figure 5-129 Figure 5-128 5-11 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 148
3) Operating Conditions The mode is executed when a stack of two or more sheets is being deposited on the processing tray. 5-12 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 149
CHAPTER 5 TROUBLESHOOTING Blank Page 5-13 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 150: Arrangement Of Electrical Parts
II . ARRANGEMENT OF ELECTRICAL PARTS Sensors PI23 PI22 PI21 PI20 PI15 PI16 PI24 PI14 PI10 PI11 PI12 PI18 PI19 PI17 Figure 5-201 5-14 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 151
Tray B lower position detection PI22 Tray B paper detection PI23 Tray B idle rotation detection PI24 Tray B lower limit detection Table 5-201 5-15 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 152: Microswitches
CHAPTER 5 TROUBLESHOOTING Microswitches MSW7 MSW8 MSW2 MSW6 MSW9 MSW1 MSW3 MSW4 Figure 5-202 5-16 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 153
Tray safety detection (front) MSW7 Tray safety detection (rear) MSW8 Stapler safety detection (rear) MSW9 Stapler safety detection (front) Table 5-202 5-17 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 154: Motors
CHAPTER 5 TROUBLESHOOTING Motors Figure 5-203 5-18 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 155
Stack delivery motor Swing motor Paddle motor Stapler shift motor Stapler motor (inside the stapler) Tray B lift motor Table 5-203 5-19 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 156: Solenoids
CHAPTER 5 TROUBLESHOOTING Solenoids Figure 5-204 5-20 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 157
CHAPTER 5 TROUBLESHOOTING Name Notation Function Solenoid Buffer switching solenoid Upper path switching solenoid Knurled belt solenoid Table 5-204 5-21 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 158: Pcbs
CHAPTER 5 TROUBLESHOOTING PCBs [11] [12] [10] Figure 5-205 5-22 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 159
[10] Lower path paper detection (S3) [11] Tray B paper sensor LED [12] Tray B paper sensor PCB (S4) Table 5-205 5-23 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 160: Fans
CHAPTER 5 TROUBLESHOOTING Fans Figure 5-206 Power supply fan Table 5-206 5-24 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 161: Light-Emitting Diodes And Check Pins By Pcb
J122 J121 J120 J118 J117 SW105 SW104 SW106 LED101 SW107 SW103 IC102 J104 J105 J106 J119 J106 J107 J109 Figure 5-207 5-25 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 162
Function of the Shorting Connector Description Connector J126-6 Connection of the power line to the inlet motor (M1) and the buffer motor (M2). Table 5-210 5-26 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 163
Each press on SW104 moves the staple Stapler sliding from the home position or to the home operation position. Table 5-211 5-27 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 164
Sensor initial adjustment Swing guide speed adjustment Swing guide A press on SW104 indicates the swing speed guide speed. indication Table 5-212 5-28 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 165
A press on SW104 and SW105 at the same time initializes the RAM. initialization A press on SW104 resets 'E505'. E505 resetting Table 5-213 5-29 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 166: Troubleshooting
Finisher controller PCB, Replace the finisher End. Copier DC controller controller PCB. Is the Replace the copier's DC problem corrected? controller PCB. 5-30 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 167
Fuse PCB Is the voltage of J714-1(+) Replace the fuse PCB. on the fuse PCB 24 V? 5-31 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 168
Check the switching on the finisher control PCB regulator and the fuse 24 V? PCB. Finisher controller PCB Replace the finisher controller PCB. 5-32 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 169
J104B-1 (+) and J104B-2 (-) (PI7) on the finisher controller PCB 5 Finisher controller PCB Replace the finisher controller. 5-33 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 170
Wiring Correct the wiring from the switching regulator to the fuse PCB; if normal, replace the motor. 5-34 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 171
3 (+) on the switching regulator. regulator? Wiring Check the wiring from the switching regulator to the fuse PCB; if normal, replace the motor. 5-35 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 172
(PI20), Tray B sensor and the lower position sensor. lower position sensor sensor normal? Replace the finisher (PI21) controller PCB. 5-36 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 173
Does the tray auxiliary plate Replace the motor and the motor (M6), Finisher motor rotate at the correct finisher controller PCB. controller PCB timing? 5-37 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 174: Self Diagnosis
• The stapler does not return to the stapling home position when the stapler motor has been driven for 0.5 sec. 5-38 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 175
2 sec after the motor has been driven when the tray • Tray auxiliary plate auxiliary plate is being retracted. retraction sensor (PI11) 5-39 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 176: Alarms
5-40 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 177: Appendix
A. GENERAL TIMING CHART C. GENERAL CIRCUIT DIAGRAM ..........A-1 ..........A-5 B. SIGNALS AND D. SOLVENTS AND OILS ..A-7 ABBREVIATIONS ....A-3 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 179
Stapler motor (M11) Stapling HP sensor (PI19) Tray auxiliary plate motor (M6) Tray auxiliary plate extraction sensor (PI11) : CW : CCW COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON...
Page 181
SORT TRAY PAPER SENSOR PAPER DETECTION Signal SOTRYPAP SUPPORT TRAY IN DETECTION Signal SPTTRYIN SORT DELIVERY PAPER DETECTION Signal STDLV STAPLER DRIVE HOME POSITION Signal COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 182
SWING MOTOR CLOCK DETECTION Signal SWGMTRCLK SWING GUIDE OPEN Signal SWGOPN UPPER COVER OPEN DETECTION Signal UPCVROPN UPPER PATH CHANGE SOLENOID DRIVE Command UPSCHG COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 183
Paddle motor Tray B paper Swing guide Swing guide Swing motor Stack delivery position sensor open sensor open sensor sensor LED motor COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 185: Solvents And Oils List
• IPA (isopropyl alcohol) plastic, rubber alcohol, surface (external covers). activating agent Lubricant Driving parts, Silicone oil • FY9-6008 (10g) friction parts (lead cam) COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 187
Office Imaging Products Technical Support Division CANON INC Printed in Japan REVISION 0 (FEB. 1999) (18756) 5-1, Hakusan 7-chome, Toride-City, Ibaraki, 302-8501 Japan COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 188
The Publication is printed on 70%reprocessed paper. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) PRINTED IN JAPAN (IMPRIME AU JAPON) 0299M1.41-1...
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