Checking The Air Induction System; Installing The Air Induction System - Yamaha 2009 Diversion XJ6S Service Manual

EAS27060

CHECKING THE AIR INDUCTION SYSTEM

Air injection
The air induction system burns unburned ex-
haust gases by injecting fresh air (secondary air)
into the exhaust port, reducing the emission of
hydrocarbons. When there is negative pressure
at the exhaust port, the reed valve opens, allow-
ing secondary air to flow into the exhaust port.
The required temperature for burning the un-
burned exhaust gases is approximately 600 to
700°C.
Air cut-off valve
The air cut-off valve is controlled by the signals
from the ECU in accordance with the combus-
tion conditions. Ordinarily, the air cut-off valve
opens to allow the air to flow during idle and
closes to cut-off the flow when the vehicle is be-
ing driven. However, if the coolant temperature
is below the specified value, the air cut-off valve
remains open and allows the air to flow into the
exhaust pipe until the temperature becomes
higher than the specified value.
A
A
A. From the air filter case
B. To the reed valve
AIR INDUCTION SYSTEM
1. Check:
Hoses
G
Loose connections → Connect properly.
Cracks/damage → Replace.
Pipes
G
Cracks/damage → Replace.
2. Check:
Reed valve "1"
G
Reed valve stopper
G
Reed valve seat
G
Cracks/damage → Replace the reed valve.
3. Measure:
Reed valve bending limit "a"
G
Out of specification → Replace the reed
valve.
B
4. Check:
Air cut-off valve
G
Cracks/damage → Replace.
5. Check
Air induction system solenoid
G
Refer to "CHECKING THE AIR INDUCTION
SYSTEM SOLENOID" on page 8-164.
EAS27070

INSTALLING THE AIR INDUCTION SYSTEM

1. Install:
Plate
G
Reed valves
G
B
2. Install:
Reed valve cap
G
7-14
1
Reed valve bending limit
0.4 mm (0.016 in)