Assembling The Front Brake Calipers; Installing The Front Brake Calipers - Yamaha 2009 Diversion XJ6S Service Manual

3
EWA13600
WARNING
Whenever a brake caliper is disassembled,
replace the piston seals.
EAS22410
ASSEMBLING THE FRONT BRAKE
CALIPERS
EWA13620
WARNING
Before installation, all internal brake com-
G
ponents should be cleaned and lubricated
with clean or new brake fluid.
Never use solvents on internal brake com-
G
ponents as they will cause the piston seals
to swell and distort.
Whenever a brake caliper is disassembled,
G
replace the brake caliper piston seals.
Recommended fluid
DOT 4
1. Install:
Brake caliper piston seals
G
Brake caliper piston dust seals
G
Brake caliper pistons
G
EAS22440

INSTALLING THE FRONT BRAKE CALIPERS

The following procedure applies to both of the
brake calipers.
1. Install:
Brake caliper "1"
G
Copper washers "2"
G
Brake hose "3"
G
Union bolt "4"
G
2
1
New
New
New
3
4
2
Brake caliper bolt
27 Nm (2.7 m·kgf, 19 ft·lbf)
Brake hose union bolt
32 Nm (3.2 m·kgf, 23 ft·lbf)
EWA13530
WARNING
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to "CA-
BLE ROUTING" on page 2-43.
ECA14170
NOTICE
When installing the brake hose onto the
brake caliper "1", make sure the brake pipe
"a" touches the projection "b" on the brake
caliper.
2. Check that the brake caliper slide smoothly
on the side way.
Difficult → Apply the silicone grease to the
brake caliper bolt.
3. Fill:
Brake master cylinder reservoir
G
(with the specified amount of the recom-
mended brake fluid)
Recommended fluid
DOT 4
EWA13090
WARNING
Use only the designated brake fluid. Other
G
brake fluids may cause the rubber seals to
4-33
FRONT BRAKE
1
a
b
1