Checking The Front Fork Legs - Yamaha 2009 Diversion XJ6S Service Manual

vise with soft jaws.
c. Separate the inner tube from the outer tube
by pulling the inner tube forcefully but careful-
ly.
ECA14190
NOTICE
Excessive force will damage the oil seal
G
and bushing. A damaged oil seal or bush-
ing must be replaced.
Avoid bottoming the inner tube into the
G
outer tube during the above procedure, as
the oil flow stopper will be damaged.
LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL
EAS23010

CHECKING THE FRONT FORK LEGS

The following procedure applies to both of the
front fork legs.
1. Check:
Inner tube "1"
G
Outer tube "2"
G
Bends/damage/scratches → Replace.
EWA13650
WARNING
Do not attempt to straighten a bent inner
tube as this may dangerously weaken it.
1
2. Measure:
Spring free length "a"
G
Out of specification → Replace.
2
Fork spring free length
365.1 mm (14.37 in)
Limit
357.8 mm (14.09 in)
3. Check:
Damper rod "1"
G
Damage/wear → Replace.
Obstruction → Blow out all of the oil passag-
es with compressed air.
Oil flow stopper "2"
G
Damage → Replace.
ECA14200
NOTICE
The front fork leg has a built-in damper ad-
G
justing rod and a very sophisticated inter-
nal construction, which are particularly
sensitive to foreign material.
When disassembling and assembling the
G
front fork leg, do not allow any foreign ma-
terial to enter the front fork.
4. Check:
Cap bolt O-ring
G
Damage/wear → Replace.
4-64
FRONT FORK
1
2