Checking The Clutch Springs; Checking The Clutch Housing; Checking The Clutch Boss; Checking The Pressure Plate - Yamaha 2009 Diversion XJ6S Service Manual

EAS25140

CHECKING THE CLUTCH SPRINGS

The following procedure applies to all of the
clutch springs.
1. Check:
Clutch spring
G
Damage → Replace the clutch springs as a
set.
2. Measure:
Clutch spring free length "a"
G
Out of specification → Replace the clutch
springs as a set.
Clutch spring free length
55.00 mm (2.17 in)
Minimum length
54.00 mm (2.13 in)
Limit
52.3 mm (2.06 in)
EAS25150

CHECKING THE CLUTCH HOUSING

1. Check:
Clutch housing dogs
G
Damage/pitting/wear → Deburr the clutch
housing dogs or replace the clutch housing.
TIP
Pitting on the clutch housing dogs will cause er-
ratic clutch operation.
2. Check:
Bearing
G
Damage/wear → Replace the bearing and
clutch housing.
EAS25160

CHECKING THE CLUTCH BOSS

1. Check:
Clutch boss splines
G
Damage/pitting/wear → Replace the clutch
boss.
TIP
Pitting on the clutch boss splines will cause er-
ratic clutch operation.
EAS25170

CHECKING THE PRESSURE PLATE

1. Check:
Pressure plate "1"
G
Cracks/damage → Replace.
Bearing "2"
G
Damage/wear → Replace.
5-52
CLUTCH