Removing The Shift Shaft; Checking The Shift Shaft; Checking The Stopper Lever; Installing The Shift Shaft - Yamaha 2009 Diversion XJ6S Service Manual

EAS5D01019

REMOVING THE SHIFT SHAFT

1. Remove:
Clutch assembly
G
Refer to "CLUTCH" on page 5-47.
2. Remove:
Shift arm
G
Shift rod
G
Refer to "ENGINE REMOVAL" on page 5-1.
3. Remove:
Circlip "1"
G
Washer "2"
G
(left side of the engine)
4. Remove
Shift shaft assembly "1"
G
TIP
Unhook the stopper lever spring "2".
1
5. Remove:
Stopper lever spring "1"
G
Washer "2"
G
Circlip "3"
G
Stopper lever "4"
G
Collar
G
Shift shaft spring "5"
G
EAS25420

CHECKING THE SHIFT SHAFT

1. Check:
2
1
2
EAS25430

CHECKING THE STOPPER LEVER

1. Check:
EAS25450

INSTALLING THE SHIFT SHAFT

1. Install:
5-57
5
1
3
Shift shaft "1"
G
Bends/damage/wear → Replace.
Shift shaft spring "2"
G
Collar "3"
G
Damage/wear → Replace.
3
2
Stopper lever "1"
G
Bends/damage → Replace.
Roller turns roughly → Replace the stopper
lever.
Stopper lever spring "2"
G
Shift shaft spring "1"
G
Collar
G
SHIFT SHAFT
2 4
1
2
1