Checking The Oil Cooler; Installing The Oil Cooler - Yamaha 2009 Diversion XJ6S Service Manual

EAS26420

CHECKING THE OIL COOLER

1. Check:
Oil cooler
G
Cracks/damage → Replace.
2. Check:
Oil cooler inlet hose
G
Oil cooler outlet hose
G
Cracks/damage/wear → Replace.
EAS26430

INSTALLING THE OIL COOLER

1. Clean:
Mating surfaces of the oil cooler and the
G
crankcase
(with a cloth dampened with lacquer thinner)
2. Install:
O-ring
New
G
Oil cooler "1"
G
Washer "2"
G
Union bolt "3"
G
Oil cooler union bolt
63 Nm (6.3 m·kgf, 46 ft·lbf)
TIP
Before installing the oil cooler, lubricate the oil
G
cooler bolt and O-ring with a thin coat of engine
oil.
Make sure the O-ring is positioned properly.
G
3. Fill:
Cooling system
G
(with the specified amount of the recom-
mended coolant)
Refer to "CHANGING THE COOLANT" on
page 3-27.
Crankcase
G
(with the specified amount of the recom-
mended engine oil)
Refer to "CHANGING THE ENGINE OIL" on
page 3-24.
4. Check:
Cooling system
G
Leaks → Repair or replace any faulty part.
5. Measure:
Radiator cap opening pressure
G
Below the specified pressure → Replace the
radiator cap.
Refer to "CHECKING THE RADIATOR" on
page 6-3.
6-5
OIL COOLER