ABB IRC5 Product Manual page 6

Table of contents
2.7.2 Connecting a USB memory .......................................................................
2.8 I/O system .......................................................................................................
2.8.1 Definition of fieldbuses, IRC5 ....................................................................
2.8.2 DeviceNet I/O units ..................................................................................
2.8.3 Conveyor tracking module ........................................................................
2.9 Installation of add-ons ........................................................................................
2.9.1 Installation of additional Drive Module .........................................................
2.9.2 Installation of external operator's panel, IRC5 ...............................................
2.9.3 Installation of external enabling device ........................................................
2.9.4 Installation of DeviceNet I/O, Gateways and encoder interface units, IRC5 .........
2.9.5 Installation of conveyor tracking module ......................................................
2.9.6 Installing the EPS board DSQC 646 for Electronic Position Switches ................
2.9.7 Installing the SafeMove board DSQC 647 ....................................................
2.10 Testing ............................................................................................................
3 Maintenance
3.1 Maintenance schedule for the IRC5 controller .........................................................
3.2 Inspection activities ...........................................................................................
3.2.1 Inspection of the controller ........................................................................
3.3 Cleaning activities .............................................................................................
3.3.1 Cleaning of the controller cabinet ...............................................................
3.3.2 Cleaning the FlexPendant .........................................................................
3.4 Function tests ...................................................................................................
3.4.1 Function test of emergency stop ................................................................
3.4.2 Function test of mode switch .....................................................................
3.4.3 Function test of three-position enabling device .............................................
3.4.4 Function test of motor contactors K42 and K43 ............................................
3.4.5 Function test of brake contactor K44 ..........................................................
3.4.6 Function test of Automatic Stop .................................................................
3.4.7 Function test of General Stop ...................................................................
3.4.8 Function test of superior stop ...................................................................
3.4.9 Function test of limit switch .......................................................................
3.4.10 Function test of reduced speed control ........................................................
4 Repair
4.1 Overview .........................................................................................................
4.2 Replacement of panel board ................................................................................
4.3 Replacement of I/O units and Gateways ................................................................
4.4 Replacement of backup energy bank ....................................................................
4.5 Replacement of computer unit .............................................................................
4.6 Replacement of PCIexpress boards in the computer unit ..........................................
4.7 Replacement of expansion board in the computer unit .............................................
4.8 Replacement of fieldbus adapter in the computer unit ..............................................
4.9 Replacement of fan in computer unit .....................................................................
4.10 Replacement of SD-card memory in computer unit ..................................................
4.11 Replacement of drive unit for PMC small ...............................................................
4.12 Replacement of Main Drive Unit for PMC large .......................................................
4.13 Replacement of Axis computer ............................................................................
4.14 Replacement of EPS board DSQC 646 for Electronic Position Switches ......................
4.15 Replacement of SafeMove board DSQC 647 ...........................................................
4.16 Replacement of Safety module DSQC1015 for SafeMove ..........................................
4.17 Replacement of Contactor Interface Board .............................................................
4.18 Replacement of drive system fans ........................................................................
4.19 Replacement of transformer unit ..........................................................................
4.20 Replacement of brake resistor bleeder for PMC small ..............................................
4.21 Replacement of brake resistor bleeder for PMC large ...............................................
4.22 Replacement of power supply ..............................................................................
4.22.1 Replacement of customer I/O power supply .................................................
4.22.2 Replacement of control power supply .........................................................
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Product manual - IRC5 Panel Mounted Controller
3HAC047137-001 Revision: AB
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