Maintenance; Maintenance Schedule For The Irc5 Controller - ABB IRC5 Product Manual

3 Maintenance

3.1 Maintenance schedule for the IRC5 controller

General
The controller must be maintained at regular intervals to ensure its function. The
activities and intervals are described in this section.
Intervals
Equipment
Complete controller modules
FlexPendant
Emergency stop (operating
panel)
Emergency stop (FlexPend-
ant)
Mode switch
Enabling device
Motor contactors K42, K43
Brake contactor K44
Auto stop (tested if used)
General stop (tested if used)
Superior stop (tested if used)
Limit switch (tested if used)
Reduced speed control
i
Function test after replacement of component
In addition to performing the function tests according to the intervals, function tests
should be performed after replacing a component in the controller.
Product manual - IRC5 Panel Mounted Controller
3HAC047137-001 Revision: AB
The interval depends on the working environment of the equipment: a cleaner environment may
extend the maintenance interval and vice versa.
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3.1 Maintenance schedule for the IRC5 controller
Maintenance Interval
activity
Inspection 12 months
Cleaning When needed
Function test 12 months
Function test 12 months
Function test 12 months
Function test 12 months
Function test 12 months
Function test 12 months
Function test 12 months
Function test 12 months
Function test 12 months
Function test 12 months
Function test During com-
missioning
3 Maintenance
Detailed in section:
i
Inspection of the controller on
page 144.
Cleaning the FlexPendant on
page 146.
Function test of emergency
stop on page 148
Function test of emergency
stop on page 148
Function test of mode switch
on page 149
Function test of three-position
enabling device on page 150
Function test of motor contact-
ors K42 and K43 on page 151
Function test of brake contact-
or K44 on page 152
Function test of Automatic
Stop on page 153
Function test of General Stop
on page 154
Function test of superior stop
on page 155
Function test of limit switch
on page 156
Function test of reduced
speed control on page 157.
143