Honda CR-V 1997 Service Manual page 497

Transfer Assembly
Reassembly (cont'd)
26. Secure the transfer housing in a bench vise with
soft jaws.
COMPANION FLANGE HOLDER
07RAB - 0020000
/
TORQUE
WRENCH
27. Install the special tool on the companion flange,
then tighten the transfer driven gear shaft locknut
while measuring the starting torque of the transfer
driven gear shaft.
STARTING TORQUE:
0.98 - 1.39 N'm
110.0 -14.2 kg/·em, 8.68 - 12.3Ib/·inl
TIGHTENING TORQUE:
132 - 216 N·m
(13.5 - 22.0 kg/·m, 97.6 - 159 Ibf.ft)
NOTE:
• Rotate the companion flange several times to
seat the tapered roller bearing, then measure the
starting torque.
• If the starting torque exceeds 1.39 N'm (14.2
kgf·cm, 12.3 Ibf·in), replace the transfer spacer
and reassemble the parts. Do not adjust the
torque with the locknut loose.
• If the tightening torque exceeds 216 N·m (22.0
kgf·m, 159 IbHt), replace the transfer spacer and
reassemble the parts.
• Write down the measurement of the starting
torque: it is used to measure the total starting
torque.
13-58
28. Stake the locknut into the transfer driven gear shaft
using a 3.5 mm punch.
Point to be
staked.
29. Install the transfer shaft assembly in the transfer
housing, then install the tapered roller bearing,
transfer shaft collar, 25 mm thrust shim, transfer
drive gear, conical spring washer, and transfer shaft
locknut on the transfer shaft.
NOTE:
• Coat the threads of the locknut and transfer shaft
with MTF before installing the locknut.
• Install the conical spring washer in the direction
shown.
TAPERED ROLLER
BEARING
TRANSFER SHAFT
COLLAR
TRANSFER DRIVE
GEAR
TRANSFER SHAFT
ASSEMBLY
TRANSFER HOUSING
THRUST SHIM, 25 mm
Selective part
CONICAL SPRING
WASHER
Replace.
LOCKNUT
Replace.