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Transfer Assembly
Reassembly
NOTE:
•
While reassembling the transfer
assembly:
Check
and adjust
the transfer
gear
tooth
contact.
Measure and
adjust
the transfer
gear
backlash.
Check
and
adjust
the tapered roller
bearing start-
ing torque.
• Coat all
parts with
ATF during reassembly.
•
Replace the tapered roller bearing
and
the bearing
outer race as
a set
if
either
part is replaced.
•
Replace the
transfer
drive
gear and the transfer dri-
ven gear
shah as a set
if
either part is
replaced.
Outline of Assembly
1.
Select the 35 mm thrust shim.
Perform this procedure
if
the transfer driven gear
shaft or the tapered roller bearing on the transfer
driven gear shaft is replaced.
2.
Preassemble the parts to check and adjust transfer
gear backlash and transfer gear tooth contact.
3.
Disassemble the parts, then assemble the transfer
driven gear shaft and its related parts.
4.
Measure and adjust the starting torque of the
transfer driven gear shaft tapered roller bearing.
5.
Assemble the transfer shaft and its
related
parts.
6.
Measure and adjust the total starting torque.
35 mm Thrust Shim Selection
1.
Select the 35
mm thrust
shim if
the transfer driven
gear shaft or
the tapered roller
bearing on
the trans-
fer
driven
gear shaft is
replaced
.
Calculate
the
thickness of
the 35 mm thrust
shim
using the
formula
below.
FORMULA'
JL
_
---'L
+ C
=
X
.
100
100
A: Number on the
existing transfer
driven
gear
shaft
B: Number
on
the replacement
transfer driven gear
shaft
C: Thickness
of the existing
35 mm thrust
shim
X:
Thickness needed for the replacement 35 mm
thrust
shim
NOTE: The
number
on the
transfer driven
gear
shaft is shown in
1/100 mm.
14-240
EXAMPLE:
C,
EXISTING 35
mm
THRUST SHIM
Thickness:
C::l .D5 mm
X:
REPlACEtll:NT
35
mm
THRUST SHIM
Thickness:
X::?1 mm
A, EXISTING TRANSFER
DRIVEN GEAR SHAFT
B: REPLACEMENT TRANSFER
DRIVEN GEAR SHAFT
A
B
X
=
100
-
100 +
C
=
_2 __
--=l..
+
1.05
100
100
=
0.02
+
0.01
+
1.05
=1.08
(mm!
Select 35 mm
thrust shim
thickness
of
1.08 mm
(0.043 in).
If the tapered roller bearing on the transfer
driven gear
shah is
replaced.
Measure the thickness of the replacement bearing
and the existing bearing, and calculate
the difference
of
the bearing
thickness.
Adjust
the
thickness of the
existing
35 mm thrust
shim
by the amount
of
differ-
ence
in bearing thickness, and select
the
replacement
35
mm
thrust
shim.
THRUST SHIM, 3S mm
Shim No.
Part Number
Thickness
A
41361 -PS3-000
0.72
mm
(0.028
in!
B
41362 - PS3
-
000
0.75
mm
(0.030
inl
C
41 363 - PS3 - 000
0.78
mm
(0.031
inl
D
41364
-
PS3 -
000
0.81
mm
(0.032
inl
E
41365
-
PS3
-
000
0.84
mm
10.033
inl
F
41366 -
PS3 -
000
0.87
mm
(0.034
inl
G
41367 - PS3
- 000
0.90
mm
(0.035 inl
H
41368-PS3-000
0.93
mm
(0.037 inl
I
41369 - PS3
-
000
0.96
mm
(0.038
inl
J
41370 - PS3 - 000
0.99
mm
(0.039 inl
K
41371 - PS3
-
000
1.02
mm
(0.040
in!
L
41372
-
PS3
- 000
1.05
mm
(0.04
I inl
M
41373-PS3-000
i
1.08
mm
10.043
in
l
N
41374 -
PS3
-
000
I
1.11
mm
(0.044
in)
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