Engine Installation - Toro Reelmaster 7000-D Service Manual

14.Disconnect fuel supply and return hose from injec-
tion pump (Fig. 15). Cap fuel hoses and injector pump
fittings to prevent contamination.
15.Remove throttle cable from engine (Fig. 15):
A. Remove lock nut that secures throttle cable swiv-
el to speed control lever.
B. Loosen cable clamp and remove throttle cable
from under clamp.
C. Position throttle cable away from the engine.
IMPORTANT: The hydraulic pump assembly can re-
main in machine during engine removal. To prevent
pump assembly from shifting or falling, make sure
to support pump assembly before pump mounting
fasteners are removed.
16.Support hydraulic pump assembly. Remove fasten-
ers that secure piston (traction) pump assembly to en-
gine (see Piston (Traction) Pump Assembly Removal in
Chapter 5 − Hydraulic System in this manual).
17.Make sure all cable ties securing the wiring harness,
fuel lines or hydraulic hoses to the engine are removed.
18.Connect lift or hoist to the lift tabs on engine.
19.Remove flange nuts, rebound washers and cap
screws that secure the engine mount brackets to the
rubber engine mounts (item 18).
CAUTION
One person should operate lift or hoist while a
second person guides the engine out of the ma-
chine.
IMPORTANT: Make sure to not damage the engine,
fuel lines, hydraulic lines, electrical harness or oth-
er parts while removing the engine.
20.Carefully move engine away from the hydraulic
pump assembly to disengage the pump input shaft from
the coupler on the engine flywheel. Once the engine has
cleared the hydraulic pump, carefully lift engine from the
machine.
21.If necessary, remove engine mounts from the en-
gine.
Kubota Diesel Engine
5
2
3
1. Engine run solenoid
2. Throttle cable
3. Cable clamp
Engine Installation (Fig. 13)
1. Make sure that all parts removed from the engine
during maintenance or rebuilding are installed to the en-
gine.
2. If removed, install engine mount brackets to the en-
gine.
3. Connect lift or hoist to the lift tabs on engine.
One person should operate lift or hoist while a
second person guides the engine into the ma-
chine.
IMPORTANT: Make sure to not damage the engine,
fuel lines, hydraulic lines, electrical harness or oth-
er parts while installing the engine.
4. Carefully lower engine into the machine and move
engine toward the hydraulic pump assembly to engage
the pump input shaft with the coupler on the engine fly-
wheel.
5. Align engine mount brackets to the rubber engine
mounts (item 18). Secure engine mount brackets to rub-
ber engine mounts with cap screws, rebound washers
and flange nuts.
6. Secure hydraulic pump assembly to engine (see Pis-
ton (Traction) Pump Assembly Installation in Chapter 5
− Hydraulic System in this manual).
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1
4
Figure 15
4. Cable swivel
5. Fuel supply hose
CAUTION
Reelmaster 7000−D