Toro Reelmaster 7000-D Operator's Manual
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Toro Reelmaster 7000-D Operator's Manual

4-wheel drive traction unit
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Original Instructions (EN)
Reelmaster
Drive Traction Unit
Model No. 03781—Serial No. 410500000 and Up
Form No. 3450-968 Rev A
®
7000-D 4-Wheel
*3450-968*

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  • Page 1 Form No. 3450-968 Rev A Reelmaster ® 7000-D 4-Wheel Drive Traction Unit Model No. 03781—Serial No. 410500000 and Up *3450-968* Register at www.Toro.com. Original Instructions (EN)
  • Page 2 It is a violation of California Public Resource Code additional information, contact an Authorized Service Section 4442 or 4443 to use or operate the engine on Dealer or Toro Customer Service and have the model any forest-covered, brush-covered, or grass-covered and serial numbers of your product ready.

  • Page 3: Table Of Contents

    Contents Engine Maintenance ........... 45 Engine Safety ........... 45 Checking the Air Filter........45 Safety ............... 4 Changing the Air Filter ........46 General Safety ........... 4 Oil Specification..........47 Engine-Emission Certification......4 Checking the Engine-Oil Level......47 Safety and Instructional Decals ......5 Crankcase Oil Capacity ........

  • Page 4: Safety

    Safety Checking the Hydraulic-Fluid Level....67 Replacing the Hydraulic Filters ......67 Hydraulic Fluid Capacity ........68 This machine has been designed in accordance Changing the Hydraulic Fluid ......68 with EN ISO 5395 (when you complete the setup Cutting Unit Maintenance ........69 procedures) and ANSI B71.4-2017.

  • Page 5: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols decal100-6574 100-6574 Some or all of these symbols are on your battery. 1.
  • Page 6 decal110-9642 110-9642 1. Stored energy hazard—read the Operator's Manual. 2. Move the cotter pin to the hole closest to the rod bracket and then remove the lift arm and pivot yoke. decal120-1670 120-1670 1. Traction unit speed 3. Fast 2. Slow decal117-4763 117-4763 1.
  • Page 7 decal121-3887 121–3887 1. Read the Operator’s Manual. decal133-8062 133-8062 decal121-5644 121–5644 1. Light switch 6. Slow 2. Engage 7. Lower 3. Power take-off 8. Raise 4. Disengage 9. Read the Operator’s Manual. 5. Fast decal145-5258 145-5258 1. Power 4. Work lights 7.
  • Page 8 decal120-1683 120-1683 1. Warning—read the Operator's Manual; all operators should 4. Warning—do not park the machine on slopes; engage the parking brake, lower the cutting units, shut off the engine, and be trained before operating the machine. remove the key before leaving the machine. 5.
  • Page 9 decal136-3712 136-3712 1. Radiator screen 8. Planetary drive 15. Battery 22. Filter interval (hours) 2. Tire pressure 9. Check every 8 hours. 16. Diesel fuel 23. Hydraulic breather 3. Rear axle 10. Read the Operator’s 17. Brake functions 24. Safety air filter Manual for lubrication information.

  • Page 10: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Adjust the front cutting unit roller – No parts required position. Front hose guide (right) Install the cutting units. Front hose guide (left) –...
  • Page 11 Positioning the Turf Compensating Spring and Installing the Hose Guide Installing the Cutting Units Cutting Units 4 Parts needed for this procedure: Front hose guide (right) Front hose guide (left) Preparing the Machine g375671 Figure 5 Remove the reel motors from the shipping brackets.
  • Page 12 g375690 Figure 7 g375694 Figure 9 1. Carriage bolt (3/8 x 1-1/4 3. Flange locknut (3/8 inch) 1. Flange locknut (3/8 inch) 3. Capscrew inches) 2. Right tab (Carrier frame) 2. Turf-compensator bracket Align the studs of the left hose guide with Remove the flange locknut (3/8 inch) that the holes in the cutting-unit frame and the secures the capscrew of the turf compensation...
  • Page 13 Installing the Hose Guide Cutting Units 5 g375672 g375690 Figure 11 Figure 13 1. Cutting unit 1 5. Cutting unit 5 1. Carriage bolt (3/8 x 1-1/4 3. Flange locknut (3/8 inch) 6. Reel motor 2. Cutting unit 2 inches) 7.
  • Page 14 Positioning the Turf Compensating Spring Cutting Unit 2 g379514 g375690 Figure 15 Figure 17 1. Cutting unit 1 5. Cutting unit 5 1. Carriage bolt (3/8 x 1-1/4 3. Flange locknut (3/8 inch) 6. Reel motor 2. Cutting unit 2 inches) 7.
  • Page 15 Installing the Kickstand For each cutting unit, secure the kickstand to the chain bracket with the snapper pin (Figure 21). g375694 Figure 19 1. Flange locknut (3/8 inch) 3. Capscrew 2. Right tab (Carrier frame) Align the holes in the turf-compensator bracket with the holes in the cutting-unit frame (Figure 20).
  • Page 16 Repeat steps for the other cutting units. Installing the Front Cutting Units Slide a cutting unit under the lift arm (Figure 26). g368730 g033150 Figure 26 Figure 23 1. Lynch pin 3. Carrier-frame shaft 1. Hex-socket screw 3. Carrier frame 4.
  • Page 17 Installing the Rear Cutting Units to the Lift Arms Cutting Units adjusted for a 1.2 cm (3/4 inch) or Lower Height of Cut Remove the lynch pin and washer securing the lift-arm pivot shaft to the lift arm and slide the lift-arm pivot shaft out of the lift arm (Figure 28).

  • Page 18: Preparing The Machine

    Installing the Reel Motors Coat the spline shaft of the reel motor with clean grease. Oil the reel motor O-ring and install it onto the Preparing the Machine motor flange. Install the motor by rotating it clockwise so that the motor flanges clear the bolts (Figure 32).

  • Page 19: Product Overview

    Parking-Brake Pedal Product Overview To engage the parking brake, (Figure 34) connect the pedals together with the pedal-locking latch, push down on the right brake pedal while engaging the toe pedal. Note: When the parking brake is engaged, the parking brake symbol displays in the InfoCenter. To release the parking brake, press 1 of the brake pedals until the parking-brake latch retracts.
  • Page 20 Mow-Speed Limiter Engine-Throttle Control When the mow-speed limiter (Figure 35) is rotated Use the engine-throttle control (Figure 36) to increase forward, it allows the cutting units to engage and limits or decrease the engine speed. the maximum ground speed during mowing. You change the position of the spacers to adjust mowing Headlight Switch ground speed.
  • Page 21 Using the InfoCenter LCD Display InfoCenter Icon Description SERVICE DUE Indicates when scheduled service The InfoCenter LCD display shows information about should be performed your machine, such as the operating status, various diagnostics, and other information (Figure 39) There Hours remaining until service is a splash screen and main information screen of the InfoCenter.
  • Page 22 Bad or failed faults. Refer to the Service Manual or your authorized Bulb Toro distributor for more information on the Faults menu and the information Output of TEC controller or control contained there. wire in harness...
  • Page 23 0000 or 1234. PIN code to access protected If you changed the PIN code and forgot the code, menus contact your authorized Toro distributor for assistance. Controls the amount of time Auto Idle allowed before returning the From the M...
  • Page 24 Setting the Auto Idle In the Settings Menu, scroll down to Auto Idle. Press the right button to change the auto idle time between Off, 8S, 10S, 15S, 20S, and 30S. Setting the Blade Count In the Settings Menu, scroll down to Blade Count Press the right button to change the blade count between 5, 8, or 11 blades.

  • Page 25: Specifications

    To ensure optimum performance and continued safety functioning properly on the machine. certification of the machine, use only genuine Toro replacement parts and accessories. Replacement • Before mowing, always inspect the machine to...

  • Page 26: Filling The Fuel Tank

    The fuel filter on your machine might become plugged for a time after converting to biodiesel blends. Fuel Tank Capacity • Contact your authorized Toro distributor for more information on biodiesel. 83 L (22 US gallons) Adding Fuel Fuel Specification...

  • Page 27: Performing Daily Maintenance

    Important: If your machine fails any of the is pressed. interlock switch checks, contact your authorized Toro distributor. Adjusting the Seat Preparing the Machine Drive the machine slowly to an open area. Lower the cutting units, shut off the engine, and engage the parking brake.

  • Page 28: During Operation

    Seat Armrest Adjusting Knob • Avoid mowing on wet grass. Reduced traction could cause the machine to slide. Rotate the knob to adjust the seat armrest angle • Keep your hands and feet away from the cutting (Figure 43). units. •...

  • Page 29: Fuel Gauge

    • The ROPS is an integral safety device. Keep a – If possible, keep the cutting units lowered to folding roll bar in the raised and locked position, the ground while operating on slopes. Raising and use the seat belt when operating the machine the cutting units while operating on slopes can with the roll bar in the raised position.

  • Page 30: Shutting Off The Engine

    Cutting Grass with the 30 seconds on then 60 seconds off for 2 attempts. Machine When the engine starts, release the key. Drive the machine to the job site and align the Adjust the engine speed. machine outside the cutting area for the first cutting pass.

  • Page 31: Driving The Machine In Transport Mode

    Perform a tear-shaped turn to quickly line up for extra care when operating the machine on your next pass. slopes. Drive slowly and avoid sharp turns on slopes to prevent a rollover. Driving the Machine in Adjusting the Transport Mode Turf-Compensation Spring Press the PTO switch to the D position...

  • Page 32: Adjusting The Cutting-Unit Counterbalance

    Adjusting the Cutting-Unit Counterbalance Rear Cutting Units CAUTION The springs are under tension and could cause personal injury. Use caution when adjusting the springs. You can adjust the amount of counterbalance force applied to the rear cutting-units to help compensate for different turf conditions, and to maintain a uniform height of cut in rough conditions or in areas of thatch buildup.

  • Page 33: Adjusting The Cutting Unit-Turnaround Height

    Adjusting the Cutting WARNING Unit-Turnaround Height The machine does not have a rollover protection system (ROPS) when the roll bar is The lift-arm switch (Figure 40) is located behind the folded down and should not be considered right, front lift arm (cutting unit #5). a ROPS.

  • Page 34: Raising The Rollbar

    g368910 Figure 53 1. Lynch pin 3. Roll-bar pin 2. Upper holes (pivot 4. Roll-bar and lynch pins g368924 brackets) (lower holes—pivot Figure 54 brackets) 1. Roll-bar pin 3. Upper holes (pivot brackets) Support the weight of the upper roll-bar tube 2.

  • Page 35: After Operation

    On each side of the frame under the front steps Required Parts (purchased separately): Reverse • The rear bumper Tow Kit, Toro Part No. 136-3620 Important: If you need to push or tow the machine in reverse, you must first bypass the...
  • Page 36 Preparing the Machine for Park the machine on a level surface, engage the parking brake, lower the cutting units, shut off Operation the engine and remove the key. Remove the Reverse Tow Kit Loosely assemble the bypass hose and straight fittings of the reverse tow kit;...
  • Page 37 Pushing or Towing the Machine Forward Only If you need to push or tow the machine forward only, you can just rotate the bypass valve. Important: If you need to push or tow the machine in reverse, refer to Preparing the Machine to Push or Tow in Reverse (page 35).

  • Page 38: Maintenance

    – Wait for all movement to stop. • To ensure safe, optimal performance of the – Allow the machine to cool before adjusting, machine, use only genuine Toro replacement servicing, cleaning, or storing it. parts. Replacement parts made by other •...
  • Page 39 Maintenance Service Maintenance Procedure Interval • Change the air filter. Service the air filter earlier if the service indicator shows red. Service it more frequently in extremely dirty or dusty conditions. • Check the fuel lines and connections for deterioration, damage, or loose connections. •...

  • Page 40: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the levels of the engine oil and fuel. Check the cooling-system fluid level.

  • Page 41: Pre-Maintenance Procedures

    Notation for Areas of Concern Inspection performed by: Item Date Information Pre-Maintenance Procedures Preparing for Maintenance Park the machine on a level surface, lower the cutting units, and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop.

  • Page 42: Closing The Hood

    Closing the Hood Carefully rotate the hood closed (Figure 60). g369006 Figure 61 1. Battery-compartment 2. Latch (rubber) cover Rotate the cover up. Tilting the Seat g369219 Figure 60 Move the seat latch outward (Figure 62). 1. Hood latch (2) Secure the hood with the 2 hood latches.

  • Page 43: Lowering The Seat

    g369008 Figure 63 1. Slot (seat support) 2. Prop rod Lowering the Seat g369205 Rotate the seat slightly, and lift the prop rod out Figure 65 of the dent of the seat support slot (Figure 64). • Rear of the machine—at the center of the axle (Figure Note: Locate the jackstands of the specified...

  • Page 44: Lubrication

    Lubrication • Steering cylinder ball joints (2), refer to Figure 69 Greasing the Bearings and Bushings Service Interval: Every 50 hours Grease the bearings and bushings immediately after washing the machine. Grease Specification: No. 2 lithium grease Prepare the machine for maintenance; refer to Preparing for Maintenance (page 41).

  • Page 45: Engine Maintenance

    Engine Maintenance • Lift arm pivot bushings (1 per cutting unit), refer to Figure 71 • Cutting unit carrier frame (2 per cutting unit), Engine Safety refer to Figure 71 • Cutting unit lift arm pivot (1 per cutting unit), •...

  • Page 46: Changing The Air Filter

    g371110 g371111 Figure 73 Figure 74 1. Latch (air-cleaner cover) Close and latch the hood; refer to Closing the Hood (page 42). Remove the cover from the air-cleaner housing. Before removing the filter, use low-pressure Changing the Air Filter air—275 kPa (40 psi), clean and dry—to help remove large accumulations of debris packed between outside of primary filter and Service Interval: Every 400 hours Service the air filter...

  • Page 47: Oil Specification

    • Preferred oil: SAE 15W-40: above -18°C (0°F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your authorized Toro distributor in either 15W-40 or 10W-30 g371112 viscosity grades. Figure 76 1. Primary-filter element 2.

  • Page 48: Crankcase Oil Capacity

    Install the oil-fill cap and dipstick. Close and latch the hood; refer to Closing the Hood (page 42). Crankcase Oil Capacity Approximately 9.5 L (10 US qt) with the filter. Changing the Engine Oil and Filter Service Interval: Every 250 hours Draining the Engine Oil Prepare the machine for maintenance;...

  • Page 49: Fuel System Maintenance

    Changing the Oil Filter Fuel System At the left side of the engine, rotate the oil filter Maintenance counterclockwise to remove it (Figure 81). DANGER Under certain conditions, fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage.

  • Page 50: Checking The Fuel Lines And Connections

    Changing the Fuel-Water Separator Filter Service Interval: Every 400 hours Drain the fuel-water separator; refer to steps through Draining the Fuel-Water Separator (page 49). Clean the fuel-water separator filter and filter head (Figure 83). g371185 Figure 82 1. Drain valve (fuel-water separator filter) Loosen the drain valve at the bottom of the fuel-water separator filter, and allow the fuel and water to drain.

  • Page 51: Draining And Cleaning The Fuel Tank

    Draining and Cleaning the Fuel Tank Service Interval: Every 800 hours Before storage Drain and clean the fuel tank if the fuel system becomes contaminated or if the machine is to be stored for an extended period. Use clean fuel to flush out the tank.

  • Page 52: Electrical System Maintenance

    • Fill the battery where clean water is always Apply a coat of Grafo 112X (skin-over) grease, available for flushing the skin. Toro Part No. 505-47 to the battery posts and battery-cable clamps. Prepare the machine for maintenance; refer to Preparing for Maintenance (page 41).

  • Page 53: Servicing The Battery

    Servicing the Battery Service Interval: Every 50 hours Note: Keep the terminals and the entire battery case clean because a dirty battery will discharge slowly. Prepare the machine for maintenance; refer to Preparing for Maintenance (page 41). Open the battery-compartment cover; refer to Accessing the Battery Compartment (page 42).

  • Page 54: Drive System Maintenance

    100 ft-lb). Note: The front wheel nuts are 1/2–20 UNF; Repeat step for the other drive wheel. the rear wheel nuts are M12 x 1.6-6H (metric). If either wheel moves, contact your authorized Toro distributor to have the planetary drive rebuilt.

  • Page 55: Checking The Planetary Gear-Drive Lubricant

    Checking the Planetary If the oil level is low, remove the fill plug at the 12 o’clock position and add oil until it begins to Gear-Drive Lubricant flow out of the hole at the 3 o’clock position. Check the O-ring for the plug(s) for wear or Service Interval: Every 400 hours (check if you damage.

  • Page 56: Checking The Oil Level Of The Rear Axle

    Place a drain pan under the planetary hub, remove the drain plug at the 6 o’clock position, and allow the oil to fully drain (Figure 92). Check the O-rings for the fill, check, and drain plugs for wear or damage. Note: Replace the O-ring(s) as needed.

  • Page 57: Changing The Oil In The Rear Axle

    Remove each drain plug (Figure 97) and allow the oil to drain into a drain pan. Remove the 2 axle housing check plugs and the fill plug to ease in draining of the oil (Figure 98). g009716 Figure 96 1. Check plug (axle housing) 2.

  • Page 58: Mow Speed-Spacer Table

    Check the gear-case oil level. Note: The gear-oil level is correct if the oil level is at the bottom of the check/fill-plug hole. If the gear-oil level is low, add enough of the specified case oil to bring the level up to the bottom of the check/fill-plug hole.
  • Page 59 In the S , press the middle button ETTING until the P option is highlighted, ROTECTED ENUS and press the right button. In the P screen, enter the PIN ROTECTED ENUS code; refer to Accessing Protected Menus (page 23). In the S menu, press the middle button ETTINGS until the M...

  • Page 60: Adjusting The Traction Drive For Neutral

    Adjusting the Traction Drive for Neutral The machine must not move forward or backward when you release the traction pedal. If the machine moves, adjust the traction drive for neutral. Park the machine on a level surface, shut off the engine, position the speed control into the low range, and lower the cutting units.

  • Page 61: Adjusting The Rear-Wheel Toe-In

    Tighten the clamp at the connected end of the tie rod. Assemble the tie-rod end to the axle case-steering arm with the slotted nut. Measure the toe-in; refer to Checking the Rear-Wheel Alignment (page 60). If needed, remove the slotted nut and repeat steps through 9.

  • Page 62: Cooling System Maintenance

    Cooling System • Preferred option: If distilled water is not available, use a pre-mix coolant instead of a concentrate. Maintenance • Minimum requirement: If distilled water and pre-mix coolant are not available, mix concentrated coolant with clean drinkable water. Cooling System Safety Checking the Coolant Level •...

  • Page 63: Servicing The Engine Cooling System

    Note: The coolant level is correct if it is to the toward the back. Then clean from the back mark of the expansion tank. side and blow toward the front. Repeat the procedure several times until all chaff and debris If the coolant is low, add the specified coolant is removed.

  • Page 64: Brake Maintenance

    Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 13 mm (1/2 inch) of free travel of the brake pedal, or if the brakes slip. Free travel is the distance the brake pedal moves before you feel braking-pedal resistance. Prepare the machine for maintenance;...

  • Page 65: Belt Maintenance

    Belt Maintenance Servicing the Alternator Belt Service Interval: Every 100 hours Check the condition and tension of the belts (Figure 114) after every 100 operating hours. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key.

  • Page 66: Hydraulic System Maintenance

    Biodegradable Hydraulic Fluid is the only synthetic biodegradable fluid approved by Toro. This fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a wide-range of temperature conditions. This fluid is compatible with conventional mineral oils, but for...

  • Page 67: Checking The Hydraulic-Fluid Level

    Prepare the machine for maintenance; refer to Preparing for Maintenance (page 41). Use the following Toro hydraulic filters: Clean the area around the filler neck and cap of Name Toro Part No. Location...

  • Page 68: Hydraulic Fluid Capacity

    If the fluid becomes contaminated, contact your local 1. Return-filter head 2. Return filter authorized Toro distributor, because the system must be flushed. Contaminated fluid looks milky or black when compared to clean fluid. Align a drain pan under the return filter, and remove the filter.

  • Page 69: Cutting Unit Maintenance

    Check for hydraulic leaks, shut off the engine, and remove the key. Note: Additional instructions and procedures on backlapping are available in the Toro Sharpening Reel Repair all hydraulic leaks. and Rotary Mowers Manual, Form No. 80-300SL. Close and latch the hood; refer to...
  • Page 70 Rotate the lever for the mow-speed limiter forward to the M position (Figure 122). g370552 Figure 120 g371289 Figure 122 1. Mow-speed limiter 3. Lower mow/raise control lever 2. PTO switch Press the PTO switch to the E position. NGAGE Move the lower mow/raise control lever forward.

  • Page 71: Extended Maintenance

    Finishing Backlapping Extended Maintenance Important: If you do not return the backlap switch to the O position after backlapping, the cutting Chassis and Engine units will not raise or function properly. Shut off the engine and remove the key. Service Interval: Every 2 years—Replace the hydraulic hoses.

  • Page 72: Cleaning

    Clean the battery, terminals, and posts with a wire brush and baking-soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly charge the battery every 60 days for 24 hours to prevent lead sulfation of the battery.

  • Page 73: Preparing The Engine

    Preparing the Engine Drain the engine oil from the oil pan and install the drain plug. Remove and discard the oil filter. Install a new oil filter. Fill the engine with specified motor oil. Start the engine and run it at idle speed for approximately 2 minutes.
  • Page 74 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 75 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 76 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

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