Toro Reelmaster 7000-D Service Manual page 427

4. If installed, remove the rear roller brush drive shield
from the gear box.
IMPORTANT: Groomer gear boxes installed on the
left side of the cutting unit use a left hand thread.
Turn the input shaft (rear roller brush drive shaft)
clockwise to remove the gear box. Groomer gear
boxes installed on the right side of the cutting unit
use a right hand thread. Turn the input shaft coun-
terclockwise to remove the gear box.
5. Install a 5/16–18 X 5/8 inch square head set screw
(Toro p/n 1--803022) in the end of the drive shaft and
tighten to 13 N·m (120 in--lb); refer to Fig. 3.
6. Remove the cotter pin and clevis pin from the height
adjustment rod at the front of the groomer gear box. Dis-
card cotter pin.
7. Tip up the cutting unit to access the bottom of the reel
to remove the drive shaft assembly.
8. Insert a long--handled pry bar (3/8 x 12 inch with
screwdriver handle recommended) through the bottom
of the cutting unit. The pry bar should pass between the
top of the reel shaft and the backs of the reel blades so
that the reel will not move.
IMPORTANT: To avoid grinding the reel, do not con-
tact the cutting edge of any blade with the pry bar as
this may damage the cutting edge and/or cause a
high blade.
9. Move the pry bar against the weld side of the reel
support plate closest to the groomer gear box.
IMPORTANT: You must use a 6- -point socket with a
heavy wall to remove the gear box from the reel. Do
not use an impact wrench. Groomer gear boxes in-
stalled on the left side of the cutting unit use a left
hand thread; turn the drive shaft in correct direction
to remove the gear box.
10.Rest the handle of the pry bar against the front roller
and turn the drive shaft in correct direction to loosen it
from the reel. Continue to unscrew the drive shaft and
remove the gear box from the cutting unit.
11. If the hex head on the end of the drive shaft is dam-
aged during removal:
A. Remove the drain/fill plug and drain the oil from
the gear box.
B. Remove the 4 socket--head screws and remove
the gear box cover assembly and driven gear. Re-
move and discard the cover gasket.
Reelmaster 7000--D
6
5
1. Square head set screw
2. Input shaft assembly
3. Gear box assembly
13
10
9
1. Socket head screw (4)
2. Gear box cover assy
3. Cover gasket
4. Driven gear
5. Thrust washer
6. Ring gear
7. Flange bushing
C. Slide the thrust washer, ring gear and bushing
from the gear box housing.
D. Slide the sun gear, and planet gears and bush-
ings from the pins on the gear box housing.
E. Remove the retaining ring from the drive shaft.
F. Slide the groomer housing assembly from the
drive shaft.
G. Tip up the cutting unit to access the bottom of the
reel to remove the drive shaft assembly.
Page 11 - - 7
2
4
13 Nm
(120 in- -lb)
Figure 3
4. Reel shaft
5. Reel support plate
6. Pry bar
12
11
4
8
7
6
5
1
Figure 4
8. Sun gear
9. Planet gear (3)
10. Flange bushing
11. Retaining ring
12. Gear box housing assy
13. Damaged drive shaft
Universal Groomer (Optional)
3
1
3
2