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Toro Reelmaster 7000-D Operator's Manual

4-wheel drive traction unit
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Original Instructions (EN)
Reelmaster
Drive Traction Unit
Model No. 03780—Serial No. 316000001 and Up
Form No. 3398-993 Rev B
®
7000-D 4-Wheel
*3398-993* B

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Summary of Contents for Toro Reelmaster 7000-D

  • Page 1 Form No. 3398-993 Rev B Reelmaster ® 7000-D 4-Wheel Drive Traction Unit Model No. 03780—Serial No. 316000001 and Up *3398-993* B Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Whenever you need service, genuine Toro parts, or directives. For details, please see the separate additional information, contact an Authorized Service product specific Declaration of Conformity (DOC) Dealer or Toro Customer Service and have the model sheet. and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the right front frame member of the product.

  • Page 3: Table Of Contents

    Safety ............... 4 Servicing the Diesel-Oxidation Catalyst Safe Operating Practices........4 (DOC) and the Soot Filter ......56 Toro Riding Mower Safety........6 Fuel System Maintenance ........57 Sound Power Level ..........7 Draining the Fuel Tank ........57 Sound Pressure Level ........7 Checking the Fuel Lines and Vibration Level ...........

  • Page 4: Safety

    Preparation Safety • While mowing, always wear appropriate clothing, including eye protection, substantial, slip-resistant This machine meets or exceeds EN ISO 5395:2013 footwear, long trousers, and ear protection. (when appropriate decals applied), and ANSI B71.4-2012. • Tie back long hair. Do not wear jewelry. •...
  • Page 5 • Mow only in daylight or in good artificial light. damage and make repairs before restarting and operating the equipment. • Before attempting to start the engine, disengage • all blade attachment clutches, shift into neutral, Reduce the throttle setting during engine run-out and engage the parking brake.

  • Page 6: Toro Riding Mower Safety

    The following list contains safety information specific traction pedal, especially when traveling downhill. to Toro products or other safety information that you Use reverse on traction pedal for braking. must know that is not included in the CEN, ISO, or ANSI standard.

  • Page 7: Sound Power Level

    Sound power level was determined according to the procedures outlined in ISO 11094. • To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a tachometer. Sound Pressure Level • If major repairs are ever needed or if assistance is desired, contact an Authorized Toro Distributor.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal117-4765 117-4765 1. Read the Operator's Manual. 2. Do not use starting aids. decal117-4763 117-4763 1.
  • Page 9 decal98-4387 98-4387 1. Warning—wear hearing protection. decal93-6688 93-6688 1. Warning—read the 2. Cutting hazard of hand or instructions before foot—stop the engine and servicing or performing wait for moving parts to maintenance. stop. decal125-8754 125–8754 decal110-9642 110-9642 1. Head lights 6.
  • Page 10 decal121-3884 121–3884 1. Engine—stop 3. Engine—start 2. Engine—preheat decal125-4605 125–4605 decal112-5019 1. Power seat, 10A 6. Power supplied, 10A 112-5019 Work light, 10A 7. Controller, 2A 3. Engine, 10A 8. Power supplied, 7.5A 4. Cigarette lighter, 10A 9. Controller, 2A 5.
  • Page 11 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 7. Wear eye protection; 2. No fire, open flame, or smoking. explosive gases can cause blindness and other injuries 3.
  • Page 12 decal120-1683 120-1683 1. Warning—read the Operator's Manual, do not operate this 4. Warning—do not park the machine on slopes; engage the parking brake, lower the cutting units, stop the engine and machine unless you are trained. remove the ignition key before leaving the machine. 2.
  • Page 13 decal120-1686 120-1686 Affix over part no. 120–1683 for CE* *This safety decal includes a slope warning required on the machine fro compliance to the European Lawn Mower Standard EN ISO 5395:2013. The conservative maximum slope angles indicated for operation of this machine are prescribed by and required by this standard. 4.

  • Page 14: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the support rollers. Warning decal Replace the decal for CE Compliance. Hood-lock bracket Rivet Install the hood lock for European CE Screw, 1/4 x 2 inch Compliance.

  • Page 15: Adjusting The Support Rollers

    Adjusting the Support Replacing the Warning Rollers Decal for CE Compliance No Parts Required Parts needed for this procedure: Warning decal Procedure Depending on what width cutting units are to be Procedure installed on the traction, adjust the support rollers as follows: On machines requiring CE Compliance, affix the CE warning decal, Part No.
  • Page 16 G012629 g012629 Figure 6 1. CE lock bracket 2. Bolt and nut assembly g014982 5. Align the washers with the holes on the inside of Figure 4 the hood. 1. Hood latch 6. Rivet the brackets and the washers to the hood (Figure 2.

  • Page 17: Installing The Cutting Units

    G012631 g012631 Figure 8 1. Bolt 3. Arm of the hood-lock bracket 2. Nut 9. Tighten the bolt securely but do not tighten the nut. g003320 Figure 9 1. Counter weight 6. All of the cutting units are shipped with the turf compensation spring mounted to the right side Installing the Cutting Units of the cutting unit.
  • Page 18 g003967 Figure 11 2. Rod bracket 1. Opposite carrier frame tab E. Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts (Figure 11). On the cutting unit, mount the left hose guide to the front of the cutting unit tabs when reinstalling the rod bracket (Figure 13).
  • Page 19 Note: When installing or removing the cutting units, make sure that the hairpin cotter is installed in the spring-rod hole next to the rod bracket. Otherwise, the hairpin cotter must be installed in the hole in the end of the rod. 7.
  • Page 20 g003948 Figure 19 G015977 1. Lift-arm chain 3. Snapper pin g015977 Figure 17 2. Chain bracket 1. Snapper pin 15. Coat the spline shaft of the reel motor with clean grease. Note: Fixed steering is recommended when 16. Oil the reel motor O-ring and install it onto the cutting on side hills.

  • Page 21: Adjusting The Turf-Compensation Spring

    Adjusting the Using the Cutting-Unit Turf-Compensation Spring Kickstand No Parts Required Parts needed for this procedure: Cutting-unit kickstand Procedure The turf-compensation spring (Figure 21) transfers Procedure the weight from the front to the rear roller. This helps to reduce a wave pattern in the turf, also known as Whenever the cutting unit has to be tipped to expose marcelling or bobbing.

  • Page 22: Greasing The Machine

    Checking the Fluid Levels No Parts Required Procedure 1. Check the level of the rear axle lubricant before the engine is first started, refer to Checking the Oil Level of the Rear Axle (page 62). 2. Check the level of the hydraulic fluid before the engine is first started, refer to Checking the Level of the Hydraulic Fluid (page...

  • Page 23: Product Overview

    Product Overview Controls Brake Pedals The 2 foot pedals (Figure 25) operate individual wheel brakes for turning assistance and to aid in obtaining better side hill traction. Pedal-Locking Latch The pedal-locking latch (Figure 25) connects the pedals together to engage the parking brake. g004552 Parking-Brake Pedal Figure 24...
  • Page 24 InfoCenter toward you to the most comfortable position and then release the pedal. The InfoCenter LCD display shows information about your machine such as the operating status, various Mow-Speed Limiter diagnostics and other information about the machine (Figure 27). When the mow-speed limiter (Figure 26) is flipped up it will control the mow speed and allow the cutting...
  • Page 25 Adjusting the Seat Fore and Aft Adjusting Lever Pull out on the lever to slide the seat fore or aft (Figure 30). Seat Arm Rest Adjusting Knob Rotate the knob to adjust the seat arm rest angle (Figure 30). Seat Back Adjusting Lever Move the lever to adjust the seat back angle (Figure 30).
  • Page 26 Using the InfoCenter LCD Display InfoCenter Icon Description SERVICE DUE Indicates when scheduled service The InfoCenter LCD display shows information about should be performed your machine such as the operating status, various diagnostics, and other information about the machine Engine rpm/status—indicates the engine speed (Figure 31) There is a splash screen and main...
  • Page 27 Refer to the Service Output of TEC controller or control Manual or your Authorized wire in harness Toro Distributor for more information on the Faults High: over allowed range menu and the information contained there.
  • Page 28 Protected Menus Allows a person authorized by your company with the If you changed the PIN code and forgot the PIN code to access protected code, contact your Authorized Toro Distributor for menus. assistance. Auto Idle Controls the amount of time 1.
  • Page 29 Note: Rotate the key switch to the O position and then to the O position locks the protected menu. You have the ability to view and change the settings in the Protected Menu. Once you access the Protected Menu, scroll down to Protect Settings option. Use the right button to change the setting.

  • Page 30: Specifications

    Contact your Authorized Service Dealer or Distributor. To best protect your investment and maintain optimal performance of your Toro equipment, count on Toro genuine parts. When it comes to reliability, Toro delivers replacement parts designed to the exact engineering specification of our equipment.

  • Page 31: Operation

    Operation Note: Determine the left and right sides of the machine from the normal operating position. G009027 CAUTION g009027 Figure 34 If you leave the key in the ignition switch, 1. Wear eye protection. 2. Wear hearing protection. someone could accidently start the engine and seriously injure you or other bystanders.

  • Page 32: Filling The Fuel Tank

    Filling the Fuel Tank DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. • Fill the fuel tanks outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills.
  • Page 33 • Do not use fuel additives. • Contact your Authorized Toro Distributor if you wish for more information on biodiesel. Petroleum Diesel Cetane rating: 45 or higher Fuel Tank Capacity Sulfur content: Ultra-low sulfur (<15 ppm)

  • Page 34: Checking The Level Of The Hydraulic Fluid

    Toro. condensation inside the fuel tank. This fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a Checking the Level of the wide range of temperature conditions. This fluid...

  • Page 35: Checking The Tire Pressure

    Starting and Stopping the Engine Starting the Engine Important: Bleed the fuel system if any of the following situations have occurred: • The engine has ceased running due to lack of fuel. • Maintenance has been performed upon the fuel system components.

  • Page 36: Engine Speed Switch

    Note: from the system, prevents wear on system parts, and The engine should not crank. If the also prevents accidental lowering of the cutting units. engine cranks, there is a malfunction in the interlock system that should be corrected before 1.

  • Page 37: Diesel Particulate Filter Regeneration

    Diesel Particulate Filter Important: Minimize the amount of time that you idle the engine or operate the engine at low-engine Regeneration speed to help reduce the accumulation of soot in the soot filter. The diesel particulate filter (DPF) is part of the exhaust system.
  • Page 38 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter in • The lighter ash is discharged through the exhaust the form of a system advisory or an engine fault to system; the heavier ash collects in the soot filter. indicate the accumulation of ash in the DPF.
  • Page 39 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions for DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at The InfoCenter does not display an icon indicating high-engine speed or high-engine load passive regeneration.
  • Page 40 DPF is already in need of a parked When the recovery-regeneration icon regeneration displayed in the InfoCenter, a recovery regeneration is requested. Contact your Authorized Toro Distributor to have a service technician perform the recovery regeneration. • A recovery regeneration requires up to 4 hours to complete.
  • Page 41 Reset Regeneration Parked Regeneration g214713 g214711 Figure 46 Figure 45 Parked-regeneration request icon Assist/reset-regeneration icon • The parked-regeneration requested icon displays • The assist/reset-regeneration icon displays in the in the InfoCenter (Figure 46). InfoCenter (Figure 45). • If a parked regeneration is needed, the InfoCenter •...
  • Page 42 6. Engage the parking brake. 7. Set the throttle to the low I position. Performing a Parked Regeneration Note: For instructions on unlocking protected menus, refer to Accessing Protected Menus (page 28). 1. Access the protected menu and unlock the protected settings submenu (Figure 48);...
  • Page 43 g211986 g212405 Figure 52 Figure 54 6. Move the throttle control to and press LOW IDLE B. The “Waiting on ” message displays the center button (Figure 53). (Figure 55). g212372 g212406 Figure 53 Figure 55 7. The following messages display as the parked C.
  • Page 44 The engine is cold—wait. The engine is warm—wait. The engine hot—regeneration in progress (percent complete). 9. The parked regeneration is complete when the “Regen Complete” message displays in the InfoCenter. Press the left button to exit to the home screen (Figure 58).

  • Page 45: Adjusting The Lift-Arm Counterbalance

    A recovery regeneration requires up to 4 hours to complete. • You need a distributor technician to perform the recovery regeneration process; contact your Authorized Toro Distributor. Adjusting the Lift-Arm Counterbalance g015078 Figure 60 You can adjust the counterbalance on the rear 1.

  • Page 46: Pushing Or Towing The Machine

    Towing in Reverse Important: If you need to push or tow the machine in reverse, you must first bypass the check valve in the 4-wheel-drive manifold. The following Toro parts are needed to bypass the check valve: • 59-7410, diagnostic fitting •...

  • Page 47: Hauling The Machine

    Hauling the Machine • Use care when loading or unloading the machine into or out of a trailer or a truck. • Use a full-width ramp for loading or unloading the machine into or out of a trailer or a truck. •...

  • Page 48: Operating Tips

    Operating Tips can use the brakes to assist in turning the machine. However, use them carefully, especially on soft or wet grass, because the turf may be torn accidentally. Becoming Familiar with the Another benefit of the brakes is to maintain traction. For example, in some slope conditions, the uphill Machine wheel slips and loses traction.

  • Page 49: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel nuts. After the first 8 hours • Change the planetary gear drive oil. •...

  • Page 50: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the levels of the engine oil and fuel. Check the cooling-system fluid level.

  • Page 51: Service Interval Chart

    Item Date Information Important: Refer to your engine operator's manual and cutting unit Operator's Manual for additional maintenance procedures. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. Service Interval Chart decal130-1651 Figure 65...

  • Page 52: Pre-Maintenance Procedures

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Pre-Maintenance Lubrication Procedures Greasing the Bearings and Bushings Removing the Hood Service Interval: Every 50 hours...
  • Page 53 • • Steering cylinder ball joints (2) (Figure Cutting unit carrier frame (2 per cutting unit) (Figure • Cutting unit lift arm pivot (1 per cutting unit) (Figure g015158 Figure 71 g009706 Figure 69 1. Top fitting on king pin •...

  • Page 54: Engine Maintenance

    Engine Maintenance packed between outside of primary filter and the canister. Avoid using high-pressure air, which could force dirt through the filter into Servicing the Air Cleaner the intake tract. This cleaning process prevents debris from Service Interval: Every 400 hours migrating into the intake when the primary filter Check the air-cleaner body for damage which could is removed.

  • Page 55: Servicing The Engine Oil

    (Figure 76) and add oil until the level reaches the Full mark. Toro Premium Engine Oil is available from your Authorized Toro Distributor in either 15W-40 or Important: Do not overfill the engine with 10W-30 viscosity grades. See the parts catalog for oil.

  • Page 56: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter

    Manual for information on disassembling and assembling the diesel-oxidation catalyst and the soot filter of the DPF. 2. Refer to your Authorized Toro Distributor for diesel-oxidation catalyst and the soot filter replacement parts or service. 3. Contact your Authorized Toro Distributor to have them reset the engine ECU after you install a clean DPF.

  • Page 57: Fuel System Maintenance

    Servicing the Water Fuel System Separator Maintenance Service Interval: Before each use or daily—Drain DANGER water or other contaminants from the water separator. Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A Every 400 hours—Replace the fuel filter canister.

  • Page 58: Cleaning The Fuel-Intake Screen

    Electrical System Maintenance Charging and Connecting the Battery WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related g021291 accessories contain lead and lead Figure 82 compounds, chemicals known to 1. Fuel-filter head 2. Fuel filter the State of California to cause cancer and reproductive harm.
  • Page 59 3. Charge the battery at a rate of 3 to 4 amperes 8. Coat both battery connections with Grafo 112X for 4 to 8 hours. (skin-over) grease, Toro Part No. 505-47, petroleum jelly, or light grease to prevent 4. When the battery is charged, disconnect the corrosion.

  • Page 60: Servicing The Battery

    3. Rinse the case with clean water. g026705 4. Coat the battery posts and cable connectors with g026705 Grafo 112X (skin-over) grease (Toro Part No. Figure 86 505-47) or petroleum jelly to prevent corrosion. 2. Latch 1. Operator's console panel Locating the Fuses The fuses are located under the operator’s control...

  • Page 61: Drive System Maintenance

    Drive System Note: The oil level should be at the bottom of the hole. Maintenance 3. If the oil level is low, remove the plug at the 12 o’clock position and add oil until it begins to flow out of the hole at the 3 o’clock position. Checking the Torque of the 4.

  • Page 62: Checking The Oil Level Of The Rear Axle

    g009716 Figure 91 g019743 1. Check plug 2. Fill plug g019743 Figure 90 1. Brake housing 2. Drain plug Changing the Oil in the 4. When all of the oil has drained from both Rear Axle locations, install the plug in the brake housing. 5.

  • Page 63: Checking The Lubricant In The Gear Box Of The Rear Axle

    Checking the Lubricant in 5. Adjust the jam nuts on the pump rod end to move the pump control tube forward to eliminate the Gear Box of the Rear forward creep or rearward to eliminate rearward creep (Figure 94). Axle Service Interval: Every 400 hours The gear box is filled with SAE 85W-140 gear lube.

  • Page 64: Cooling System Maintenance

    Cooling System 2. To adjust the toe-in, remove the cotter pin and the nut from either tie-rod ball joint (Figure 96). Maintenance Servicing the Engine Cooling System Service Interval: Before each use or daily Remove debris from the engine area, oil cooler, and radiator daily.

  • Page 65: Brake Maintenance

    Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 13 mm (1/2 inch) of free travel of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before braking resistance is felt.

  • Page 66: Belt Maintenance

    Change the 2 hydraulic filters initially after the first 200 operating hours. Thereafter, change the filters after every 800 operating hours, in normal conditions. Use Toro replacement filters Part No. 94-2621 for the rear (cutting unit) of the machine and 75-1310 for the front (charge) of the machine.

  • Page 67: Checking The Hydraulic Lines And Hoses

    1. Position the machine on a level surface, lower 7. Start the engine and let it run for about 2 minutes the cutting units, stop the engine, engage the to purge air from the system. parking brakes, and remove the ignition key. 8.

  • Page 68: Cutting Unit Maintenance

    Be certain that you are clear of the Note: Additional instructions and procedures on backlapping are available in the Toro Sharpening cutting units before proceeding. Reel and Rotary Mowers Manual, Form No. 6. With the mow-speed limiter in the Mow position, 80-300SL.

  • Page 69: Storage

    B. Clean the battery, terminals, and posts with a wire brush and baking-soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly charge the battery every 60 days for 24 hours to prevent lead sulfation of the battery.
  • Page 70 Notes:...
  • Page 71 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 72 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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