Toro Reelmaster 7000-D Operator's Manual
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Toro Reelmaster 7000-D Operator's Manual

Toro Reelmaster 7000-D Operator's Manual

4-wheel drive traction unit
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Operator's Manual
Reelmaster® 7000-D 4-Wheel Drive
Traction Unit
Model—Serial Range
03780—412700000 and Up
*3466-702* A
3466-702A
Original Instructions (EN)

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Summary of Contents for Toro Reelmaster 7000-D

  • Page 1 Operator’s Manual Reelmaster® 7000-D 4-Wheel Drive Traction Unit Model—Serial Range 03780—412700000 and Up *3466-702* A 3466-702A Original Instructions (EN)

  • Page 2: Table Of Contents

    Machines with a Foldable Roll Bar ................... 2–3 Slope Safety ..........................2–4 After Operation Safety........................2–4 Maintenance Safety ......................... 2–5 Engine Safety ..........................2–5 © 2023—The Toro ® Company Contact us at www.Toro.com 8111 Lyndale Ave So Printed in the USA Bloomington, MN 55044 All rights reserved...

  • Page 3: Disclaimers And Regulatory Information

    Electrical System Safety ......................2–5 Cooling System Safety........................ 2–6 Hydraulic System Safety......................2–6 Blade Safety ..........................2–6 Storage Safety ..........................2–6 Safety and Instructional Decals ....................2–7 Chapter 3: Setup........................... 3–1 1 Adjusting the Front Cutting Unit Roller Position..............3–1 2 Installing the Cutting Units ......................
  • Page 4 Checking the Interlock Switches....................5–3 Checking the Parking Brake and Traction Pedal Run-Interlock ........5–4 Overview of the InfoCenter Display..................5–5 During Operation ..........................5–12 Starting the Engine........................5–12 Shutting Off the Engine ......................5–12 Locking the Cutting-Unit Pivot ....................5–13 Adjusting the Turf-Compensation Spring................
  • Page 5 Inspecting the Seat Belt ......................6–52 Cleaning............................6–53 Washing the Machine ........................ 6–53 Chapter 7: Storage..........................7–1 Storing the Machine ......................... 7–1 Storing the Battery..........................7–1 The Toro Warranty California Proposition 65 Warning Information 3466-702 A Disclaimers and Regulatory Information:...

  • Page 6: Chapter 1: Introduction

    Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have G403715 the model and serial numbers of your product ready. These numbers are located on the serial plate on your product .

  • Page 7: Manual Conventions

    Manual Conventions This manual identifies potential hazards and has safety messages identified by the safety- alert symbol, which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. G405934 This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

  • Page 8: Chapter 2: Safety

    Chapter 2 Safety General Safety • This product is capable of amputating hands and feet and of throwing objects. • Read and understand the contents of this Operator’s Manual before starting the engine. • Use your full attention while operating the machine. Do not engage in any activity that causes distractions;...

  • Page 9: Fuel Safety

    • Before mowing, always inspect the machine to ensure that the cutting units are in good working condition. • Inspect the area where you will use the machine and remove all objects that the machine could throw. • This product generates an electromagnetic field. If you wear an implantable electronic medical device, consult your health care professional before using this product.

  • Page 10: Rollover Protection System (Rops) Safety

    • Operate the engine only in well-ventilated areas. Exhaust gasses contain carbon monoxide, which is lethal if inhaled. • Do not leave a running machine unattended. • Before you leave the operator’s position, do the following: – Park the machine on a level surface. –...

  • Page 11: Slope Safety

    Slope Safety • Slopes are a major factor related to loss of control and rollover accidents, which can result in severe injury or death. You are responsible for safe slope operation. Operating the machine on any slope requires extra caution. •...

  • Page 12: Maintenance Safety

    • Keep all parts of the machine in good working condition and all hardware tightened. • Replace all worn or damaged decals. • To ensure safe, optimal performance of the machine, use only genuine Toro replacement parts. Replacement parts made by other manufacturers could be dangerous, and such use could void the product warranty.

  • Page 13: Cooling System Safety

    Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap. –...

  • Page 14: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. Battery Symbols Some or all of these symbols are on your battery. s_batterysymbols2 Wear eye protection;...
  • Page 15 Decal Part: 106-6754 Warning—do not touch the hot surface. Cutting/dismemberment hazard, fan; entanglement hazard, belt—stay away from moving parts. s_decal106-6754 Decal Part: 106-6755 Engine coolant under pressure. Explosion hazard—read the Operator's Manual. Warning—do not touch the hot surface. Warning—read the Operator's Manual.
  • Page 16 Decal Part: 117-4765 Read the Operator's Manual. Do not use starting aids. s_decal117-4765 Decal Part: 117-4766 Cutting/dismemberment hazard; fan—stay away from moving parts, keep all guards and shields in place. s_decal117-4766 Decal Part: 120-1670 Traction unit speed Slow Fast s_decal120-1670 Decal Part: 120-1683 CE Machines Safety: Safety and Instructional Decals...
  • Page 17 s_decal120-1683 Warning—read the Operator's Manual; all Warning—do not park the machine on slopes; operators should be trained before operating the engage the parking brake, lower the cutting units, machine. shut off the engine, and remove the key before leaving the machine. Warning—read the Operator's Manual before towing the machine.
  • Page 18 Decal Part: 121-3884 Engine—stop Engine—preheat Engine—start s_decal121-3884 Decal Part: 121-3887 Read the Operator’s Manual. s_decal121-3887 Safety: Safety and Instructional Decals Page 2–11 3466-702 A...
  • Page 19 Decal Part: 125-8754 Headlights Engage Power take-off (PTO) Disengage Fast Slow Lower the cutting units Raise the cutting units Read the Operator’s Manual. s_decal125-8754 Decal Part: 133-8062 s_decal133-8062 3466-702A Page 2–12 Safety: Safety and Instructional Decals...
  • Page 20 Decal Part: 136-3712 s_decal136-3712 Check every 8 Capacity Radiator screen Fuel/water hours. separator Tire pressure Fluid interval Read the (hours) Battery Rear axle Operator’s Manual Filter interval Diesel fuel for lubrication Fan belt (hours) information. Brake functions Engine air filter Engine-coolant Hydraulic breather Read the...
  • Page 21 Decal Part: 138-1186 s_decal138-1186 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
  • Page 22 Decal Part: 145-5258 Power Info center Engine Work lights Power seat Sensor s_decal145-5258 Safety: Safety and Instructional Decals Page 2–15 3466-702 A...

  • Page 23: Chapter 3: Setup

    Chapter 3 Setup Adjusting the Front Cutting Unit Roller Position Check all cutting unit roller positions and adjust if needed. • For 27-inch cutting units, use the upper mounting holes of the roller support • For 32-inch cutting units, use the lower mounting holes of the roller support.

  • Page 24: Preparing The Cutting Units

    Preparing the Cutting Units 1. Remove the cutting units from the cartons. 2. Assemble and adjust as described in the cutting unit Operator's Manual. 3. Make sure that the counterweight installed at the proper end of the cutting unit as described in the cutting unit Operator's Manual.
  • Page 25 Positioning the Turf Compensating Spring and Installing the Hose Guide (continued) 1. If the hairpin is installed in the rear hole of the compensation-spring rod, remove the hairpin and insert it in the hole next to the bracket. G410292 2. Remove the 2 flange locknuts (3/8 inch) and 2 carriage bolts (3/8 x 1-1/4 inches) that secure the turf-compensator bracket the cutting-unit frame.

  • Page 26: Installing The Hose Guide

    Positioning the Turf Compensating Spring and Installing the Hose Guide (continued) 4. Assemble the bolt of the turf compensation spring to the right tab of the carrier frame with the flange locknut (3/8 inch) G410296 5. Align the studs of the left hose guide with the holes in the cutting-unit frame and the turf- compensator bracket Note:...
  • Page 27 Installing the Hose Guide (continued) 1. If the hairpin is installed in the rear hole of the compensation-spring rod, remove the hairpin and insert it in the hole next to the bracket. G410292 2. Remove the 2 flange locknuts (3/8 inch) and 2 carriage bolts (3/8 x 1-1/4 inches) that secure the turf-compensator bracket the cutting-unit frame.

  • Page 28: Positioning The Turf Compensating Spring

    Positioning the Turf Compensating Spring Cutting Unit 2 G410999 Cutting unit 3 Cutting unit 5 Weight Cutting unit 1 Reel motor Cutting unit 2 Cutting unit 4 1. If the hairpin is installed in the rear hole of the compensation-spring rod, remove the hairpin and insert it in the hole next to the bracket.
  • Page 29 Positioning the Turf Compensating Spring (continued) 3. Remove the flange locknut (3/8 inch) that secures the bolt of the turf compensation spring to the right tab of the carrier frame, and remove the compensation spring from the cutting unit. Note: Do not remove the flange serrated nut from the bolt.

  • Page 30: Installing The Kickstand

    Installing the Kickstand For each cutting unit, secure the kickstand the chain bracket with the snapper pin G411001 Increasing the Rear Cutting Unit Pivot Angle G419225 Cutting unit 3 Cutting unit 5 Weight Cutting unit 1 Reel motor Cutting unit 2 Cutting unit 4 Increase the pivot angle of the rear cutting units by removing the 2 spacers...

  • Page 31: Preparing To Install The Cutting Units

    Preparing to Install the Cutting Units 1. Ensure that the countersunk thrust washer is inserted over the carrier-frame shaft 2. Grease the carrier-frame shaft. 3. Repeat this procedure for the other cutting units. G419227 Installing the Front Cutting Units Install the front cutting units as shown. G419230 Installing the Rear Cutting Units to the Lift Arms Cutting Units adjusted for a 1.2 cm (3/4 inch) or Higher Height of Cut...

  • Page 32: Installing The Rear Cutting Units To The Lift Arms

    Installing the Rear Cutting Units to the Lift Arms Cutting Units adjusted for a 1.2 cm (3/4 inch) or Lower Height of Cut 1. Slide the lift-arm pivot shaft out of the lift by removing the lynch pin washer G420582 2.

  • Page 33: Installing The Cutting Unit Lift-Arm Chains

    Installing the Cutting Unit Lift-Arm Chains Secure the lift-arm chain to the chain bracket with the snapper pin Note: Use the number of chain links described in the cutting unit Operator's Manual. G402673 Installing the Reel Motors 1. Grease the reel-motor spline shaft. 2.

  • Page 34: Preparing The Machine

    Entering Cutting Unit Settings (continued) • Blade count • Mow speed • Height of cut Preparing the Machine 1. Park the machine on a level surface, lower the cutting units, and engage the parking brake. 2. Shut off the engine, remove the key, and wait for all moving parts to stop. 3.
  • Page 35 1. Unhook the hood latch from the hood-lock bracket. G420587 2. Remove the 2 rivets and the hood-lock bracket from the hood. G420588 3. While aligning the mounting holes, position the CE lock bracket and the hood-lock bracket onto the hood. Note: The lock bracket must be against the hood.

  • Page 36: Installing The Ce Decals

    7. Screw the bolt into the other arm of hood- lock bracket to lock the latch in position. 8. Tighten the bolt securely but do not tighten the G420591 Installing the CE Decals Parts Required CE decal Production year decal Warning decal Applying the CE Decal 1.

  • Page 37: Applying The Year Of Production Decal

    Applying the Year of Production Decal 1. Use rubbing alcohol and a clean rag to clean the frame next to the serial plate and allow the bracket to dry. 2. Remove the backing from the year of production decal and apply the decal. G420604 Applying the CE Warning Decal 1.

  • Page 38: Chapter 4: Product Overview

    Chapter 4 Product Overview Engine hood Operator's seat Control arm Steering wheel Seat-adjustment lever Front cutting units Rear cutting units G403841 Controls G467744 Brake pedal Key switch Pedal-locking latch Lower mow/raise control lever PTO switch Parking-brake pedal Headlight switch Traction pedal Engine-speed switch Tilt-steering pedal InfoCenter...

  • Page 39: Traction Pedal

    Traction Pedal Move forward—press the top of the pedal. Note: To achieve no load, maximum ground speed, press the engine-speed switch to high idle and then fully press the traction pedal. Stop the machine—reduce foot pressure on the pedal and allow it to return to the center (neutral) position.

  • Page 40: Pedal-Locking Latch

    Pedal-Locking Latch The pedal-locking latch connects the pedals together to engage the parking brake. Parking-Brake Pedal To engage the parking brake, connect the pedals together with the pedal-locking latch, push down on the right brake pedal while engaging the toe pedal. Note: When the parking brake is engaged, the parking brake symbol displays in the InfoCenter.

  • Page 41: Headlight Switch

    Headlight Switch G468063 Lower Mow/Raise Control Lever Lower the cutting units Raise the cutting units Note: The lever also starts and stops the reels when the reels are enabled in the mow mode. The cutting units cannot be lowered when the mow/transport lever is in the transport position.

  • Page 42: Mow-Speed Limiter

    Mow-Speed Limiter G467875 Reverse speed-limiter screw—adjust to limit the Rotate limiter forward—allows the cutting units to amount the traction pedal can be pressed in the engage and limits the maximum ground speed reverse direction. during mowing. Rotate limiter backward—to achieve maximum ground speed between job sites.

  • Page 43: Infocenter

    InfoCenter The InfoCenter shows information about your machine, such as the operating status, various diagnostics, and other information about the machine. G453726 Backlap Levers Use the backlap levers to control the cutting unit rotation direction when backlapping the reels. Front cutting-unit backlap lever Rear cutting-unit backlap lever G468066 Power-Takeoff (PTO) Switch...

  • Page 44: Fuel Gauge

    Fuel Gauge G468098 Product Overview: Controls Page 4–7 3466-702 A...

  • Page 45: Seat Controls

    Seat Controls G423842 Fore and aft adjusting lever Weight gauge Armrest adjusting knob Seat back adjusting lever Weight adjusting lever Armrest Adjustment Knob Rotate the knob to adjust the seat armrest angle. Back Adjustment Lever Move the lever to adjust the seat back angle. Forward/Backward Lever Pull out on the lever to slide the seat forward or backward.

  • Page 46: Specifications

    Fuel tank capacity 83 L (22 US gallons) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com...

  • Page 47: Chapter 5: Operation

    Chapter 5 Operation Before Operation Performing Daily Maintenance Before starting the machine each day, perform the Each Use/Daily procedures listed in the Maintenance Schedule. Fuel Fuel Specifications IMPORTANT Use only ultra-low sulphur diesel fuel. Fuel with higher rates of sulfur degrades the diesel oxidation catalyst (DOC), which causes operational problems and shortens the service life of engine components.
  • Page 48 Monitor seals, hoses, gaskets in contact with fuel as they may degrade over time. Fuel filter plugging may be expected for a time after converting to biodiesel blended. For more information on biodiesel, contact your authorized Toro distributor. Storage Acquire only enough clean, fresh diesel fuel or biodiesel fuel that you will consume within 180 days.

  • Page 49: Checking The Interlock Switches

    • Do not tamper with the interlock switches. • Check the operation of the interlock switches daily and replace any damaged switches before operating the machine. IMPORTANT If your machine fails any of the interlock switch checks, contact your authorized Toro distributor. 3466-702A Page 5–3...

  • Page 50: Checking The Parking Brake And Traction Pedal Run-Interlock

    Checking the Interlock Switches (continued) Preparing the Machine 1. Drive the machine slowly to an open area. 2. Lower the cutting units, shut off the engine, and engage the parking brake. Checking the Traction Pedal Start-Interlock 1. Sit in the operator’s seat and engage the parking brake. 2.

  • Page 51: Overview Of The Infocenter Display

    Overview of the InfoCenter Display The InfoCenter LCD display shows information about your machine, such as the operating status, various diagnostics, and other information about the machine. There is a splash screen and main information screen of the InfoCenter. You can switch between the splash screen and main information screen, at any time, by pressing any of the InfoCenter buttons and then selecting the appropriate directional arrow.
  • Page 52 Overview of the InfoCenter Display (continued) InfoCenter Display Icons SERVICE DUE Indicates when The range is high. scheduled service should be performed Hours remaining until Neutral service Reset the service hours The range is low. Hour meter Engine-coolant temperature (°C or °F) Info icon Temperature (hot) Fast...
  • Page 53 DPF ash-accumulation malfunction; drive the notification machine back to the shop and contact your authorized Toro distributor (software version F and later). * Accessible only by entering PIN Overview of the Menus To access the InfoCenter menu system, press the menu access button while at the main screen.
  • Page 54 Description Faults The Faults menu contains a list of the recent machine faults. Refer to the Service Manual or your Authorized Toro Distributor for more information on the Faults menu and the information contained there. Service The Service menu contains information on the machine such as hours of use, counters, and other similar numbers.
  • Page 55 Overview of the InfoCenter Display (continued) Settings Menu Item Description Units Controls the units used on the display. The menu choices are English or Metric. Language Controls the language used on the display*. LCD Backlight Controls the brightness of the LCD display. LCD Contrast Controls the contrast of the LCD display.
  • Page 56 Note: The factory default PIN code for you machine is either 0000 or 1234. If you changed the PIN code and forgot the code, contact your authorized Toro distributor for assistance. 1. From the Main Menu, use the center button to scroll down to the Settings Menu and press the right button.
  • Page 57 Overview of the InfoCenter Display (continued) Setting the Auto Idle 1. In the Settings Menu, scroll down to Auto Idle. 2. Press the right button to change the auto idle time between Off, 8S, 10S, 15S, 20S, and 30S. Setting the Blade Count 1.

  • Page 58: During Operation

    During Operation Starting the Engine IMPORTANT Bleed the fuel system if any of the following situations have occurred: • The engine has shut off because the machine ran out of fuel. • Maintenance was performed on the fuel system components. 1.

  • Page 59: Locking The Cutting-Unit Pivot

    Shutting Off the Engine (continued) IMPORTANT Lowering the cutting units relieves the hydraulic load from the system, prevents wear on system parts, and prevents accidental lowering of the cutting units. 6. If the machine was run at full-load operation, allow the engine to idle for 5 minutes. IMPORTANT Idling the engine for 5 minutes allows the turbocharger to cool down before shutting off the engine.

  • Page 60: Cutting Grass With The Machine

    Adjusting the Turf-Compensation Spring (continued) 1. Make sure that the hairpin is installed in the rear hole in the spring rod Note: When servicing the cutting unit, move the hairpin to the spring-rod hole next to the turf-compensation spring 2. Tighten the hex nuts on the front end of the spring rod until the compressed length of the spring is 15.9 cm (6.25 inches).

  • Page 61: Driving The Machine In Transport Mode

    Cutting Grass with the Machine (continued) 4. Set the engine-speed switch to HIGH IDLE 5. Press the PTO switch to the E position. NGAGE 6. Begin driving the machine into the cutting area and move the lower mow/raise control lever forward. Note: The cutting units start running as they lower.

  • Page 62: Adjusting The Cutting-Unit Counterbalance

    Driving the Machine in Transport Mode (continued) IMPORTANT Be careful when driving between objects so that you do not accidentally damage the machine or cutting units. Use extra care when operating the machine on slopes. Drive slowly and avoid sharp turns on slopes to prevent a rollover. Adjusting the Cutting-Unit Counterbalance Rear Cutting Units CAUTION...
  • Page 63 Adjusting the Cutting-Unit Counterbalance (continued) G424029 Spacer Lift arm (rear—cutting unit #2 or #3) Washer Torsion spring Bolt Locknut Lift-arm plate 3. While holding the spring, remove the bolt, washer, and locknut from the lift plate. 4. Align the spring leg above the desired hole location. 5.

  • Page 64: Adjusting The Cutting Unit-Turnaround Height

    Adjusting the Cutting Unit-Turnaround Height The lift-arm switch is located behind the right, front lift arm (cutting unit #5). 1. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. 2.
  • Page 65 Folding the Roll Bar (continued) WARNING The roll bar is an integral safety device. It does not protect you from injury or even death from a rollover unless it is secured in the raised position and you are wearing the seat belt. •...

  • Page 66: Raising The Roll Bar

    Folding the Roll Bar (continued) 3. Support the weight of the upper roll-bar tube while removing roll-bar pins from the pivot brackets. 4. Carefully lower the upper roll-bar tube until it rests on the stops. 5. Insert the roll-bar pins into the lower holes in the pivot brackets, and secure the roll-bar pins to the brackets with the lynch pins.

  • Page 67: Diesel Particulate Filter Regeneration

    Diesel Particulate Filter Regeneration DPF Soot Accumulation • Over time, the diesel particulate filter accumulates soot in the soot filter. The computer for the engine monitors the soot level in the DPF. • When enough soot accumulates, the computer informs you that it is time to regenerate the DPF.
  • Page 68 Diesel Particulate Filter Regeneration (continued) InfoCenter Advisory and Engine Warning Messages—Ash Accumulation Engine Engine Power Indication Recommended Fault Code Speed Rating Level Action Reduction The computer de- Level 1: Engine rates the engine None Service the DPF. Warning power to 85%. G411642 Check Engine SPN 3720, FMI 16...
  • Page 69 Diesel Particulate Filter Regeneration (continued) Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions that cause DPF regeneration DPF description of operation Passive Occurs during normal operation of the •...
  • Page 70 Diesel Particulate Filter Regeneration (continued) Types of diesel particulate filter regeneration that require you to park the machine: Type of Regeneration Conditions that cause DPF regeneration DPF description of operation Parked Occurs because the computer detects back • When the reset-standby/parked pressure in the DPF due to soot buildup or recovery regeneration icon Also occurs because the operator initiates a...
  • Page 71 Diesel Particulate Filter Regeneration (continued) DPF Regeneration Menu Accessing the DPF Regeneration Menus 1. Access the Service Menu and scroll down to DPF Regeneration. 2. Press the right button to access the DPF Regeneration Menu. G447994 Time Since Last Regeneration Access the DPF Regeneration Menu and scroll down to the Last Regen field.
  • Page 72 Diesel Particulate Filter Regeneration (continued) DPF Operation Table State Description Normal The DPF is in normal-operating mode—passive regeneration. Assist Regen The engine computer is performing an assist regeneration. The engine computer is trying The regen inhibit setting is set to run a reset regeneration, to O Reset Stby but 1 of the following...
  • Page 73 Diesel Particulate Filter Regeneration (continued) • While operating the machine, run the engine at full-engine speed and high load when possible to promote DPF regeneration. Assist DPF Regeneration • The engine computer adjusts engine settings to raise the exhaust temperature. •...
  • Page 74 Diesel Particulate Filter Regeneration (continued) Periodic Reset Regeneration If the engine has not completed a successful Reset, Parked, or Recovery regeneration in the previous 100 hours of engine operation, the engine computer will attempt to perform a reset regeneration. Setting the Inhibit Regen Reset Regeneration Only A reset regeneration produces the elevated engine exhaust temperatures.
  • Page 75 Diesel Particulate Filter Regeneration (continued) Note: If Inhibit Regen is set to O , the InfoCenter shows Advisory #185. Press the right button to set inhibit regeneration setting to O and continue with the reset regeneration. G448003 Note: If the InfoCenter shows Advisory #186, set the engine to full throttle (high idle) to allow the reset regeneration to continue.
  • Page 76 Diesel Particulate Filter Regeneration (continued) • If you do not perform a parked regeneration within 2 hours, the display shows Advisory #189 Parked regeneration required— power takeoff disabled. G448008 IMPORTANT Perform a parked regeneration to restore the PTO function. Note: The Home screen displays the PTO disabled Icon.
  • Page 77 Diesel Particulate Filter Regeneration (continued) DPF Status Limitation • If the engine computer requests a parked regeneration or is processing a parked regeneration, the Parked Regen option locks and the lock icon appears on the screen. G448022 • If the engine computer has not requested a recovery regeneration, the Recovery Regen option locks and the lock icon appears on the screen.
  • Page 78 Diesel Particulate Filter Regeneration (continued) 2. Park the machine on a level surface, in an area outside away from combustible materials. 3. Ensure that the traction control or motion-control levers are in the N position. EUTRAL 4. If applicable, shut off the PTO, and lower the cutting units or accessories. 5.
  • Page 79 Diesel Particulate Filter Regeneration (continued) 10. If the machine displays an error, find the corrective action in this table. Message Corrective Action Exit the regeneration menu and run the machine until the time since last regeneration is greater than 50 hours. G448041 Troubleshoot the engine fault and retry DPF regeneration.

  • Page 80: Operating Tips

    Diesel Particulate Filter Regeneration (continued) 11. When the engine computer completes a parked or recovery regeneration, the display shows Advisory #183; if it fails, the display shows Advisory #184. Press the left button to exit to the home screen. G448048 Canceling a Parked or Recovery Regeneration 1.

  • Page 81: After Operation

    Preparing the Machine to Push or Tow in Reverse Install the Reverse Tow Kit Required Parts (purchased separately): Reverse Tow Kit, Toro Part No. 136-3620 IMPORTANT If you need to push or tow the machine in reverse, you must first bypass the check valve in the 4-wheel-drive manifold.

  • Page 82: Preparing The Machine For Operation

    Preparing the Machine to Push or Tow in Reverse (continued) 7. Open the tow-bypass valve by rotating it 90° (1/4 turn) in either direction. Note: Note the position of the valve when opening and closing it. 8. Push or tow the machine. G424062 IMPORTANT Do not push or tow the machine faster than 3 to 4.8 km/h (2 to 3 mph) or for more than...

  • Page 83: Pushing Or Towing The Machine Forward

    Pushing or Towing the Machine Forward 1. Open the hood and remove the center shroud. 2. Open the tow-bypass valve by rotating it 90° (1/4 turn) in either direction. Note: Note the position of the valve when opening and closing it. G424062 3.

  • Page 84: Tie-Down Point Locations

    Tie-Down Point Locations G424086 Rear tie-down point Front tie-down points Hauling the Machine Follow the tips below when hauling the machine. • Use full-width ramps for loading the machine onto a trailer or truck. • Tie the machine down securely. Operation: Tie-Down Point Locations Page 5–38 3466-702 A...

  • Page 85: Recommended Maintenance Schedule

    Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com searching for your machine from the Manuals link on the home page. IMPORTANT Refer to your engine owner’s manual and cutting unit Operator's Manual for...
  • Page 86 Maintenance Qty Description Maintenance Procedure Part No. Service Interval Visually inspect the reduction- gear case for leaks. Check the coolant level. Service the engine cooling system (more frequently in extremely dirty or dusty conditions). Inspect the hydraulic lines and hoses. Check the level of the hydraulic fluid.
  • Page 87 Maintenance Qty Description Maintenance Procedure Part No. Service Interval 10W-30 Premium Engine Oil (5 121-6393 gallons) 10W-30 Premium Engine Oil (55 121-6392 gallons) 15W-40 Premium Engine Oil (5 121-6395 gallons) 15W-40 Premium Engine Oil (55 121-6394 gallons) Drain and clean the fuel tank. Change the front planetary-gear oil, or yearly, whichever comes...
  • Page 88 Maintenance Qty Description Maintenance Procedure Part No. Service Interval Replace the hydraulic hoses (take the machine to an Authorized Service Dealer or Distributor or refer to the Service Manual). Replace the coolant hoses (take the machine to an Authorized Service Dealer or Distributor or refer to the Service Manual).

  • Page 89: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the levels of the engine oil and fuel. Check the cooling-system fluid level.
  • Page 90 Notation for Areas of Concern (continued) Inspection performed by: Item Date Information Maintenance: Daily Maintenance Checklist Page 6–6 3466-702 A...

  • Page 91: Pre-Maintenance Procedures

    Pre-Maintenance Procedures Preparing for Maintenance 1. Park the machine on a level surface, lower the cutting units, and engage the parking brake. 2. Shut off the engine, remove the key, and wait for all moving parts to stop. Opening the Hood Release the 2 hood latches and rotate open the hood.

  • Page 92: Closing The Hood

    Closing the Hood Carefully rotate the hood closed and secure it with the 2 hood latches G424260 Accessing the Battery Compartment Release the rubber latch from the battery- compartment cover and rotate the cover open. G424261 Maintenance: Pre-Maintenance Procedures Page 6–8 3466-702 A...

  • Page 93: Tilting The Seat

    Tilting the Seat 1. Move the seat latch outward and carefully rotate the seat up. G424263 2. Ensure that the forward prop rod seats in the slot detent of the rod-guide plate G424264 Lowering the Seat 1. Rotate the seat slightly, and lift the prop rod out of the detent of the seat support slot 2.
  • Page 94 Jacking Point Locations (continued) • Front—the frame of the machine, forward of the wheel-drive motors. IMPORTANT Do not support the machine at the wheel-drive motors. Keep the lifting equipment clear of hydraulic tubing and hoses. G424266 • Rear—the center of the axle. Note: Locate the jack stands of the specified capacity at both sides of the gear case and under the axle.

  • Page 95: Lubrication

    Lubrication Greasing the Bearings and Bushings The machine has grease fittings that must be lubricated regularly. Dusty and dirty operating conditions could cause dirt to get into the bearings and bushings, resulting in accelerated wear. Lubricate the grease fittings immediately after every washing, regardless of the interval specified.

  • Page 96: Grease Fitting Locations

    Greasing the Bearings and Bushings (continued) Grease Fitting Locations Grease Specification: No. 2 lithium grease Brake shaft pivot bearings (5) G452385 Rear axle-pivot bushing and steering cylinder G452386 Maintenance: Lubrication Page 6–12 3466-702 A...
  • Page 97 Greasing the Bearings and Bushings (continued) Steering cylinder ball joints (2) Tie rod ball joints (2) King pin bushings (2) Note: The top fitting on the king pin should only be lubricated annually (2 pumps) G452387 Top fitting on king pin Lift arm bushings (1 per cutting unit) Lift cylinder bushings (2 per cutting unit) G452388...

  • Page 98: Engine Maintenance

    Use the following engine oil viscosity grade: • Preferred oil: SAE 15W-40 [-17°C (above 0°F)] • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your authorized Toro distributor in either 15W-40 or 10W-30 viscosity grades. Maintenance: Engine Maintenance Page 6–14...

  • Page 99: Checking The Engine-Oil Level

    Engine Oil Specifications (continued) Crankcase Capacity Approximately 5.7 L (6.0 US qt) with the filter Checking the Engine-Oil Level Note: Check the oil when the engine is cool. If the engine is warm, wait 10 minutes before checking. The engine is shipped with oil in the crankcase; however, check the oil level before and after you first start the engine.

  • Page 100: Changing The Engine Oil And Filter

    Changing the Engine Oil and Filter Draining the Engine Oil 1. Prepare the machine for maintenance. 2. Remove the oil fill cap. 3. Align a drain pan under the drain plug 4. Remove the drain plug and let the oil drain into the pan.

  • Page 101: Servicing The Air Cleaner

    Changing the Engine Oil and Filter (continued) 5. Add oil to the crankcase and install the filler cap. G453110 Servicing the Air Cleaner Removing the Filter Service the air-cleaner filter only when the service indicator displays a red band. Changing the air filter before it is necessary only increases the chance of dirt entering the engine when the filter is removed.
  • Page 102 Servicing the Air Cleaner (continued) 4. Pull the latch outward, rotate the air-cleaner cover counterclockwise, and remove the cover. 5. Before removing the filter, use low-pressure air —275 kPa (40 psi), clean and dry—to help remove large accumulations of debris packed between outside of primary filter and the air- cleaner housing.
  • Page 103 Servicing the Air Cleaner (continued) Installing the Filter 1. Check the safety-filter element . If it is dirty, replace it. G424757 IMPORTANT Never attempt to clean the safety filter. Replace the safety filter with a new one after every 3 primary filter services. 2.

  • Page 104: Fuel System Maintenance

    Servicing the Air Cleaner (continued) 6. If a red band displays in the service indicator, press the reset button at the end of the indicator. 7. Close and latch the hood. G424758 Fuel System Maintenance Inspecting the Fuel Lines and Connections 1.

  • Page 105: Replacing The Water-Separator Filter

    Draining the Fuel/Water Separator (continued) G452998 3. Start the engine, check for leaks, and shut off the engine. Note: Repair all fuel leaks. Replacing the Water-Separator Filter 1. Fully drain the fuel-water separator. 2. Clean the filter head and filter canister 3.

  • Page 106: Replacing The Engine Fuel Filter

    Replacing the Engine Fuel Filter 1. Prepare the machine for maintenance. 2. Open the hood. 3. Replace the filter as shown. G461381 4. Start the engine and check for fuel leaks around the filter head. 5. Shut off the engine, remove the key, and close and latch the hood. Draining and Cleaning the Fuel Tank Drain and clean the fuel tank if the fuel system becomes contaminated or if the machine is to be stored for an extended period.

  • Page 107: Cleaning The Fuel-Intake Screen

    DPF. 2. Contact to your authorized Toro distributor for diesel-oxidation catalyst and the soot filter replacement parts or service. 3. Contact your authorized Toro distributor to reset the engine ECU after installing a clean DPF. 3466-702A Page 6–23...

  • Page 108: Electrical System Maintenance

    Electrical System Maintenance Disconnecting the Battery DANGER Battery electrolyte contains sulfuric acid, which is fatal if consumed and causes severe burns. • Do not drink electrolyte and avoid contact with skin, eyes, or clothing. • Wear safety glasses and rubber gloves. •...

  • Page 109: Connecting The Battery

    2. Install the negative battery cable (black) to the negative (-) battery post. 3. Apply a coat of Grafo 112X (skin-over) grease, Toro Part No. 505-47 to the battery posts and battery-cable clamps. 4. Slide the rubber boot over the positive battery- cable clamp.

  • Page 110: Replacing A Fuse

    Replacing a Fuse The fuse block is in the battery compartment. 1. Prepare the machine for maintenance. 2. Open the battery-compartment cover. 3. Replace the open fuse with the same fuse type and amperage rating. Fuse block Maxi fuse socket G425167 G425168 4.

  • Page 111: Drive System Maintenance

    Drive System Maintenance Checking the Tire Pressure WARNING Low tire pressure decreases machine side hill stability. This could cause a rollover, which could result in death or serious injury. Do not under-inflate the tires. Note: Maintain the recommended pressure in all tires to ensure a good quality of cut and proper machine performance.

  • Page 112: Checking For End-Play In The Planetary Drives

    5. Repeat step for the other drive wheel. 6. If either wheel moves, contact your authorized Toro distributor to have the planetary drive rebuilt. G425181 Checking the Planetary Gear-Drive Lubricant Lubricant Specification: high quality SAE 85W-140 gear oil 1.

  • Page 113: Changing The Planetary-Gear-Drive Oil

    Checking the Planetary Gear-Drive Lubricant (continued) 2. Remove the check plug at the 3 o’clock position. Note: The oil level should be at the bottom of the check-plug hole 3. If the oil level is low, remove the fill plug at the 12 o’clock position and add oil until it begins to flow out of the hole at the 3 o’clock position.
  • Page 114 Changing the Planetary-Gear-Drive Oil (continued) 4. Check the O-rings for the fill, check, and drain plugs for wear or damage. Note: Replace the O-ring(s) as needed. 5. Install the drain plug into the drain hole of the planetary housing. 6. Place a drain pan under the brake housing, remove the drain plug, and allow the oil to fully drain.

  • Page 115: Inspecting The Rear Axle

    Changing the Planetary-Gear-Drive Oil (continued) 2. Install the fill plug and the check plug. 3. Wipe clean the planetary and brake housings. 4. Drain and fill the planetary-gear-drive on the other side of the machine. G425215 Inspecting the Rear Axle Visually inspect the rear axle for leaks.

  • Page 116: Inspecting The Reduction-Gear Case

    Changing the Oil in the Rear Axle (continued) 1. Prepare the machine for maintenance. 2. Clean the area around the 3 drain plugs—1 at each bevel-gear case (outboard of the axle housings ) and 1 in the center-gear case 3. Remove each drain plug and allow the oil to drain into a drain pan.

  • Page 117: Mow Speed-Spacer Table

    Mow Speed-Spacer Table G425371 Adjusting Maximum Mow-Ground Speed Adjusting the Mow Speed-Spacers 1. Prepare the machine for maintenance. 2. Use the Mow Speed-Spacer Table to determine the maximum ground speed when you mow, and the position of the short spacers that limit mow-ground speed. Note: Each short spacer adjusts the mowing speed by 0.8 km/h (0.5 mph).
  • Page 118 Adjusting Maximum Mow-Ground Speed (continued) G425372 Stop bolt Mow-stop block Traction pedal Flange locknut Mow-speed limiter Short spacers 4. Position the long spacer above the mow-stop block. 5. Position the short spacers as you determined in step 2. 6. Secure the spacers to the mow-stop block with the stop bolt and flange locknut that you removed in step 3.

  • Page 119: Adjusting The Traction Drive For Neutral

    Adjusting Maximum Mow-Ground Speed (continued) 5. In the Settings Menu, press the middle button until the Mow Speed option is highlighted, and press the right button. 6. In the Mow Speed screen, press the middle button or the right button until the mow speed shown in the display is the same as the maximum mow-ground speed that you previously determined.

  • Page 120: Checking The Rear-Wheel Alignment

    Adjusting the Traction Drive for Neutral (continued) G425376 G425377 Traction rod Jam nuts Traction hub pivot Rod end 6. When the wheel stops rotating, tighten the jam nuts to secure the adjustment. 7. Shut off the engine and remove the key. 8.

  • Page 121: Adjusting The Rear-Wheel Toe-In

    Checking the Rear-Wheel Alignment (continued) G416236 Center-to-center distance Front of the traction unit 3 mm (1/8 inch) less than the rear of the tire Adjusting the Rear-Wheel Toe-In 1. At the rear axle, remove the cotter pin and the slotted nut from either tie-rod end. G425379 Axle case-steering arm Clamp...

  • Page 122: Cooling System Maintenance

    Adjusting the Rear-Wheel Toe-In (continued) 11. When the difference between the front and rear measurements are 3 mm (1/8 inch) less, tighten the slotted nut and install a new cotter pin. Cooling System Maintenance Coolant Specifications The coolant reservoir is filled at the factory with a 50/50 solution of water and ethylene glycol base extended-life coolant.

  • Page 123: Checking The Coolant Level

    Coolant Specifications (continued) • Preferred option: If distilled water is not available, use a pre-mix coolant instead of a concentrate. • Minimum requirement: If distilled water and pre-mix coolant are not available, mix concentrated coolant with clean drinkable water. Cooling system capacity Approximately 12.3 L (13 US qt) Checking the Coolant Level CAUTION...

  • Page 124: Servicing The Engine Cooling System

    Servicing the Engine Cooling System 1. Prepare the machine for maintenance. 2. Unlatch and open the rear screen. G425401 Rear screen latch Latch keeper 3. Clean both sides of the screen. 4. Lift the screen off the hinge pins, and remove the screen from the machine. 5.
  • Page 125 Servicing the Engine Cooling System (continued) G425402 Oil cooler/radiator 7. Close and latch the hood. 8. Assemble the screen onto the hinge pins. G425403 Rear screen latch Latch keeper 9. Close and latch the screen. 3466-702A Page 6–41 Maintenance: Cooling System Maintenance...

  • Page 126: Brake Maintenance

    Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 13 mm (1/2 inch) of free travel of the brake pedal, or if the brakes slip. Free travel is the distance the brake pedal moves before you feel braking-pedal resistance.
  • Page 127 Adjusting the Service Brakes (continued) G425405 G425406 Left brake cable Front of the machine Right brake cable Jam nuts 4. To reduce free travel of the brake pedals, tighten the rear jam nut to move the cable rearward until the brake pedals have 0 to 13 mm (0 to 1/2 inch) of free travel. Note: Ensure that there is no brake-cable tension when the pedal is released.

  • Page 128: Belt Maintenance

    The reservoir is filled at the factory with high-quality hydraulic fluid. Check the level of the hydraulic fluid before you first start the engine and daily thereafter. Recommended hydraulic fluid: Toro PX Extended Life Hydraulic Fluid; available in 19 L (5 US gallon) pails or 208 L (55 US gallon) drums.

  • Page 129: Checking The Hydraulic-Fluid Level

    Hydraulic Fluid Specifications (continued) Alternative hydraulic fluids: If Toro PX Extended Life Hydraulic Fluid is not available, you may use another conventional, petroleum-based hydraulic fluid having specifications that fall within the listed range for all the following material properties and that it meets industry standards.

  • Page 130: Replacing The Hydraulic Filters

    6. If the level is low, add the specified hydraulic fluid to raise the fluid level to the full mark. 7. Install the dipstick and hydraulic-tank cap to the tank. G425419 Replacing the Hydraulic Filters Use the following Toro hydraulic filters: Name Toro Part No. Location Return filter 94-2621 Below the right frame channel.

  • Page 131: Changing The Hydraulic Fluid

    4. Lower the seat. Changing the Hydraulic Fluid Draining the Hydraulic Fluid If the fluid becomes contaminated, contact your local authorized Toro distributor, because the system must be flushed. Contaminated fluid looks milky or black when compared to clean fluid.
  • Page 132 Changing the Hydraulic Fluid (continued) 1. Prepare the machine for maintenance. 2. Open the hood. 3. Align the drain pan under the hydraulic tank. 4. Disconnect the case-return hose from the straight fitting at the bottom of the tank, and drain hydraulic fluid.

  • Page 133: Cutting Unit Maintenance

    • Never attempt to turn the cutting units by hand or foot while the engine is running. Note: Additional instructions and procedures on backlapping are available in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. 80-300SL. Preparing the Machine 1.
  • Page 134 Backlapping the Cutting Units (continued) G425459 Reverse rotation (backlap) Backlap lever (front cutting units 4, 1, and 5) Backlap lever (rear cutting units 2 and 3) Lapping the Reels and Bedknife WARNING Changing the engine speed while backlapping may cause the cutting units to stall, which could result in death or serious injury.
  • Page 135 Backlapping the Cutting Units (continued) 3. Rotate the lever for the mow-speed limiter forward to the M position. 4. Press the PTO switch to the E NGAGE position. 5. Move the lower mow/raise control lever forward. Note: The reels you set for backlapping run backward.

  • Page 136: Chassis Maintenance

    Backlapping the Cutting Units (continued) 2. Wash all lapping compound off of the cutting units. 3. Adjust the cutting unit reel-to-bedknife as needed. 4. Rotate the backlap levers to the F (mow) position. G425519 Forward rotation (mow) Backlap lever (front cutting units 4, 1, and 5) Backlap lever (rear cutting units 2 and 3) 5.

  • Page 137: Cleaning

    Cleaning Washing the Machine Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine. IMPORTANT • Do not use brackish or reclaimed water to clean the machine. • Do not use power-washing equipment to wash the machine. Power-washing equipment may damage the electrical system, loosen important decals, or wash away necessary grease at friction points.

  • Page 138: Chapter 7: Storage

    A. Remove the battery terminals from the battery posts. B. Clean the battery, terminals, and posts with a wire brush and baking-soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion.
  • Page 139 the charge in the battery. To prevent the battery from freezing, ensure that it is fully charged. The specific gravity of a fully charged battery is 1.265 to 1.299. 3466-702A Page 7–2 Storage: Storing the Battery...

  • Page 140: The Toro Warranty

    Conditions and Products Covered Toro. Toro will make the final decision whether to repair any existing part or assembly or replace it. Toro may use remanufactured parts for warranty repairs.

  • Page 141: California Proposition 65 Warning Information

    Toro has chosen to provide consumers with as much information as possible so that they can make informed decisions about the products they buy and use. Toro provides warnings in certain cases based on its knowledge of the presence of one or more listed chemicals without evaluating the level of exposure, as not all the listed chemicals provide exposure limit requirements.
  • Page 142 Notes:...
  • Page 143 Notes:...

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