Engine Removal - Toro Reelmaster 7000-D Service Manual

Engine Removal (Fig. 13)
1. Park machine on a level surface, lower cutting units,
stop engine, engage parking brake and remove key
from the ignition switch.
2. Remove hood from the machine (see Hood Removal
in Chapter 8 − Chassis in this manual).
3. Open battery box cover and disconnect negative
battery cable first and then positive battery cable.
CAUTION
Do not open radiator cap or drain coolant if the
radiator or engine is hot. Pressurized, hot cool-
ant can escape and cause burns.
Ethylene−glycol antifreeze is poisonous.
pose of coolant properly, or store it in a properly
labeled container away from children and pets.
4. Remove radiator cap. Drain radiator into a suitable
container using the radiator draincock.
5. Disconnect coolant reservoir hose from the radiator
(Fig. 14).
6. Remove fasteners that secure coolant reservoir
bracket to frame and remove reservoir and bracket from
machine (Fig. 14).
7. Remove air cleaner intake hose from air cleaner.
8. Remove flange head screws and flange nuts that se-
cure plenum to crossover plate (Fig. 14). Remove plen-
um with air cleaner hose and drain hose attached.
9. Disconnect upper and lower coolant hoses from the
radiator.
CAUTION
The exhaust system may be hot. T o avoid pos-
sible burns, allow the exhaust system to cool be-
fore working on or near the muffler.
10.Remove exhaust system from engine (see Exhaust
System Removal in this chapter).
11. Remove air cleaner system from engine (see Air
Cleaner Removal in this chapter).
12.Remove engine cooling fan assembly and fan
shrouds from machine (see Engine Cooling Fan Motor
in Chapter 5 − Hydraulic System in this manual).
Reelmaster 7000−D
6
Dis-
1. Coolant reservoir hose
2. Reservoir and bracket
3. Cap screw (2)
4. Lock washer (2)
13.Record the location of cable ties used to secure wire
harness. Disconnect the following engine electrical con-
nections:
A. The two (2) engine wire harness connectors from
the machine wire harness located just rearward of
the front left engine mount.
B. The engine wire harness connectors at the start
relay and the glow relay. The relays are located on
the air cleaner support bracket.
C. The positive battery cable and fusible link har-
ness from the engine starter motor.
D. The negative battery cable, engine wire harness
ground, and main wire harness ground wires. These
wires are secured with a cap screw and external lock
washer to the right side of the engine below the
starter motor. Record location of lock washer for as-
sembly purposes.
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5
2
7
3
4
Figure 14
5. Plenum
6. Flange nut (4)
7. Flange head screw (4)
Kubota Diesel Engine
1