Toro Reelmaster 03781 Operator's Manual
7000-d 4-wheel drive traction unit
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Summary of Contents for Toro Reelmaster 03781
- Page 1 Form No. 3412-474 Rev A Reelmaster ® 7000-D 4-Wheel Drive Traction Unit Model No. 03781—Serial No. 400000000 and Up *3412-474* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Contents Fuel System Maintenance ...........46 Draining the Fuel Tank ...........46 Checking the Fuel Lines and Connections ....46 Safety ................4 Servicing the Water Separator ........46 General Safety............4 Cleaning the Fuel-Intake Screen .......46 Engine-Emission Certification ........4 Electrical System Maintenance ........47 Safety and Instructional Decals ......... -
Page 4: Safety
Safety • Keep clear of any discharge opening. Keep bystanders and pets a safe distance away from the machine. • Keep children out of the operating area. Never allow This machine has been designed to meet or exceed EN ISO children to operate the machine. - Page 5 decal93-6688 93-6688 decal117-4765 1. Warning—read the 2. Cutting hazard of hand or 117-4765 instructions before foot—stop the engine and servicing or performing wait for moving parts to 1. Read the Operator's Manual. maintenance. stop. 2. Do not use starting aids. decal110-9642 decal117-4766 110-9642...
- Page 6 decal106-6754 106-6754 decal121-3887 1. Warning—do not touch the hot surface. 121–3887 2. Cutting/dismemberment hazard, fan and entanglement 1. Read the Operator’s Manual. hazard, belt—stay away from moving parts. decal121-3884 121–3884 1. Engine—stop 3. Engine—start 2. Engine—preheat decal125-4605 125–4605 decal112-5019 112-5019 1.
- Page 7 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. decal120-1670 120-1670 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 1. Traction unit speed 3. Fast 7. Wear eye protection; 2. No fire, open flame, or 2.
- Page 8 decal120-1683 120-1683 1. Warning—read the Operator's Manual; do not operate the 4. Warning—do not park the machine on slopes; engage the parking brake, lower the cutting units, shut off the engine, and machine unless you have received training. remove the ignition key before leaving the machine. 2.
- Page 9 decal120-1686 120-1686 (Affix over Part No. 120-1683 for CE) * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN ISO 5395:2013. The conservative maximum slope angles indicated for operation of this machine are prescribed by and required by this standard. This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the support rollers. Warning decal Replace the decal for CE Compliance. Hood-lock bracket Rivet Install the hood lock for European CE Screw (1/4 x 2 inch) Compliance. -
Page 11: Adjusting The Support Rollers
Adjusting the Support Rollers Replacing the Warning Decal for CE Compliance No Parts Required Parts needed for this procedure: Procedure Warning decal Depending on what width cutting units are to be installed on the traction unit, adjust the support rollers as follows: Procedure Park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key. - Page 12 G012629 g012629 Figure 6 1. CE lock bracket 2. Bolt and nut assembly g200373 Figure 4 5. Align the washers with the holes on the inside of the hood. 1. Hood latch 6. Rivet the brackets and the washers to the hood (Figure 2.
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Page 13: Installing The Cutting Units
9. Tighten the bolt securely but do not tighten the nut. Installing the Cutting Units g003949 Figure 10 1. Turf compensation spring 3. Spring tube Parts needed for this procedure: 2. Rod bracket Front hose guide (right) Front hose guide (left) B. - Page 14 g031275 Figure 12 1. Cutting unit 1 5. Cutting unit 5 2. Cutting unit 2 6. Reel motor 3. Cutting unit 3 7. Weight 4. Cutting unit 4 g015160 Figure 13 1. Hose guide (left side 3. Nuts shown) 2. Rod bracket g019602 g019602 Figure 14...
- Page 15 10. For the front cutting units, slide a cutting unit under the lift arm while inserting the shaft of the carrier frame up into the lift-arm pivot yoke (Figure 16). Make sure that the thrust washer is in position on the carrier frame shaft.
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Page 16: Adjusting The Turf-Compensation Spring
Note: Use the number of chain links described in the cutting unit Operator's Manual. Adjusting the Turf-Compensation Spring No Parts Required Procedure The turf-compensation spring (Figure 21) transfers the weight g003948 Figure 19 from the front to the rear roller. This helps to reduce a wave pattern in the turf, also known as marcelling or bobbing. -
Page 17: Using The Cutting-Unit Kickstand
Using the Cutting-Unit Kickstand Parts needed for this procedure: Cutting-unit kickstand Procedure Whenever the cutting unit has to be tipped to expose the bedknife/reel, prop up the rear of the cutting unit with the kickstand to make sure that the nuts on the back end of the bedbar adjusting screws are not resting on the work surface g004144 Figure 23... -
Page 18: Checking The Fluid Levels
Checking the Fluid Levels No Parts Required Procedure 1. Check the level of the rear axle lubricant before the engine is first started, refer to Checking the Oil Level of the Rear Axle (page 51). 2. Check the level of the hydraulic fluid before the engine is first started, refer to Checking the Level of the g004552... -
Page 19: Product Overview
Mow-Speed Limiter Product Overview When the mow-speed limiter (Figure 26) is flipped up it will control the mow speed and allow the cutting units to be Controls engaged. Each spacer adjusts the mowing speed by 0.8 km/h (½ mile per hour). The more spacers that there are on the Brake Pedals top of the bolt, the slower the machine goes. - Page 20 Bag Holder blades. Push the button back to disengage the cutting-unit blades. Use the bag holder (Figure 29) for storage. g025902 Figure 27 1. Lower mow/raise control 4. PTO switch lever 2. Key switch 5. Engine-speed switch 3. InfoCenter 6. Headlight switch g033325 Figure 29 1.
- Page 21 Adjusting the Seat Using the InfoCenter LCD Display The InfoCenter LCD display shows information about your machine such as the operating status, various diagnostics, and other information about the machine (Figure 32) There is a splash screen and main information screen of the InfoCenter.
- Page 22 InfoCenter Icon Description InfoCenter Icon Description (cont'd.) SERVICE DUE Indicates when scheduled service should be performed Indicates when the cutting units are Info icon being lowered Hour Meter Indicates when the cutting units are being raised PIN passcode Fast Hydraulic Oil Temperature-indicates the hydraulic oil temperature Slow CAN bus...
- Page 23 InfoCenter. The menu choices faults. Refer to the Service are English or Metric Manual or your Authorized Toro Distributor for more Language Controls the language used information on the Faults on the InfoCenter*. menu and the information contained there.
- Page 24 Setting the Blade Count Machine Controller Revision Lists the software revision of the master controller. 1. In the Settings Menu, scroll down to Blade Count InfoCenter Revision Lists the software revision of 2. Press the right button to change the Blade Count the InfoCenter.
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Page 25: Specifications
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 26: Operation
Operation DANGER Operating on wet grass or steep slopes can cause Note: Determine the left and right sides of the machine sliding and loss of control. from the normal operating position. Wheels dropping over edges can cause rollovers, which may result in serious injury, death, or Before Operation Safety drowning. -
Page 27: Checking The Cooling System
Note: Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers. Note: The best time to check the engine oil is when the engine is cool before it has been started for the day. If it has already been run, allow the oil to drain back down to the sump for at least 10 minutes before checking. -
Page 28: Filling The Fuel Tank
Use summer-grade diesel fuel (No. 2-D) at temperatures CAUTION above -7° C (20° F) and winter-grade (No. 1-D or No. If the engine has been running, the 1-D/2-D blend) below that temperature. Use of winter-grade pressurized, hot coolant can escape and cause fuel at lower temperatures provides lower flash point and burns. -
Page 29: Checking The Level Of The Hydraulic Fluid
• If a fuel dispenser nozzle must be used, keep the Alternative fluids: If the Toro fluid is not available, other nozzle in contact with the rim of the fuel tank conventional, petroleum-based fluids may be used, provided... -
Page 30: Checking The Tire Pressure
Toro. This 3. Remove the cap from the filler neck. fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a wide range of 4. Remove the dipstick from the filler neck and wipe it temperature conditions. -
Page 31: During Operation Safety
General Safety • Use accessories, attachments, and replacement parts • The owner/operator can prevent and is responsible for approved by The Toro® Company only. accidents that may cause personal injury or property damage. Rollover Protection System (ROPS) • Wear appropriate clothing, including eye protection;... -
Page 32: Starting And Shutting Off The Engine
• A rollover can occur before the tires lose traction. CAUTION • Avoid operating the machine on wet grass. Tires may Contact with moving parts could result in lose traction; regardless if the brakes are available and injury. functioning. Shut off the engine and wait for all moving •... -
Page 33: Adjusting The Lift-Arm Turnaround Position
height or move the switch down to decrease the lift-arm turnaround height. 4. Tighten the mounting screws. Folding the ROPS You can fold the ROPS frame down to allow access into areas of restricted height. WARNING The machine does not have a rollover protection system (ROPS) when the roll bar is folded down and should not be considered a ROPS. -
Page 34: Checking The Interlock Switches
recommended that the engine be stopped before rising from WARNING the seat. The ROPS protection system may not be effective To check the operation of the interlock switches, perform if the ROPS retaining bolt assemblies are loose, the following procedure: which may cause serious injury or even death in the 1. - Page 35 Important: If you need to push or tow the machine in reverse, you must first bypass the check valve in the 4-wheel-drive manifold. g033132 Figure 44 The following Toro parts are needed to bypass the check 1. Reverse traction pressure 2. Hydraulic fluid return filter valve: test port •...
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Page 36: Hauling The Machine
Hauling the Machine 6. Install the diagnostic-fitting cap onto the fitting that you installed on the manifold. • Use full-width ramps for loading the machine onto a 7. Rotate the bypass valve 90° (1/4 turn) back before trailer or truck. starting the engine. -
Page 37: Operating Tips
Important: Allow engine to idle for 5 minutes before shutting it off after a full load operation. This allows the turbocharger to cool down before shutting off the engine. Failure to do so may lead to turbocharger trouble. Before shutting off the engine, disengage all controls and move the throttle to S . -
Page 38: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel nuts. After the first 8 hours • Change the planetary gear drive oil. •... -
Page 39: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the levels of the engine oil and fuel. Check the cooling-system fluid level. -
Page 40: Service Interval Chart
Item Date Information Important: Refer to your engine operator's manual and cutting unit Operator's Manual for additional maintenance procedures. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. Service Interval Chart decal130-1651 Figure 46... -
Page 41: Pre-Maintenance Procedures
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Pre-Maintenance Procedures Pre-Maintenance Safety • Before adjusting, cleaning, repairing, or leaving the machine, do the following: –... -
Page 42: Lubrication
Lubrication • Steering cylinder ball joints (2) (Figure Greasing the Bearings and Bushings Service Interval: Every 50 hours The machine has grease fittings that must be lubricated regularly with No. 2 lithium grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing. -
Page 43: Engine Maintenance
Engine Maintenance • Cutting unit carrier frame (2 per cutting unit) (Figure • Cutting unit lift arm pivot (1 per cutting unit) (Figure Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. •... -
Page 44: Servicing The Engine Oil And Filter
g011505 Figure 56 g011503 1. Safety filter Figure 54 1. Service indicator 3. Cover 6. Clean the dirt-ejection port located in the removable 2. Latch cover. 7. Remove the rubber outlet valve from the cover, clean 3. Remove the cover from the air-cleaner body. the cavity, and install the outlet valve. -
Page 45: Adjusting The Throttle
Adjusting the Throttle Adjust the throttle cable (Figure 59) so that the governor lever on the engine contacts the high speed set bolt at the same point that the throttle cable contacts the end of the slot in the control arm. g008807 Figure 58 1. -
Page 46: Fuel System Maintenance
Servicing the Water Separator Fuel System Maintenance Service Interval: Before each use or daily—Drain water or other contaminants from the water separator. DANGER Every 400 hours—Replace the fuel filter canister. Under certain conditions, diesel fuel and fuel 1. Park the machine on a level surface, lower the cutting vapors are highly flammable and explosive. -
Page 47: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames. -
Page 48: Servicing The Battery
5. Coat the battery posts and cable connectors with Grafo Sparks can cause the battery gasses to 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. explode, resulting in personal injury. - Page 49 g016642 decal125-4605 Figure 65 Figure 63 1. Fuses Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. Unhook the latch and raise the operator's console panel (Figure 64) to expose the fuses (Figure...
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Page 50: Drive System Maintenance
Drive System 3. Remove the plug at the 3 o’clock position (Figure 66). Note: The oil level should be at the bottom of the Maintenance hole. 4. If the oil level is low, remove the plug at the 12 o’clock Checking the Torque of the position and add oil until it begins to flow out of the hole at the 3 o’clock position. -
Page 51: Checking The Oil Level Of The Rear Axle
g009716 Figure 69 g019743 1. Check plug 2. Fill plug g019743 Figure 68 1. Brake housing 2. Drain plug 5. When all of the oil has drained from both locations, install the plug in the brake housing. 6. Rotate the wheel until the open plug hole in the planetary is at the 12 o'clock position. -
Page 52: Changing The Oil In The Rear Axle
Changing the Oil in the Rear Axle Service Interval: After the first 200 hours Every 800 hours 1. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. 2. -
Page 53: Checking The Rear-Wheel Toe-In
8. Remove the jack stands and lower the machine to the 6. Rotate the detached ball joint inward or outward 1 shop floor. complete revolution. 9. Test drive the machine to ensure that it does not creep. 7. Tighten the clamp at the loose end of the tie rod. 8. -
Page 54: Cooling System Maintenance
Cooling System Repeat the procedure several times until all chaff and debris is removed. Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. -
Page 55: Brake Maintenance
Brake Maintenance Belt Maintenance Adjusting the Service Brakes Servicing the Alternator Belt Adjust the service brakes when there is more than 13 mm Service Interval: Every 100 hours (1/2 inch) of free travel of the brake pedal, or when the Check the condition and tension of the belts (Figure 78) after... -
Page 56: Hydraulic System Maintenance
Use Toro replacement filters Part No. 94-2621 for the rear fittings are tight before applying pressure to the (cutting unit) of the machine and 75-1310 for the front hydraulic system. -
Page 57: Checking The Hydraulic Lines And Hoses
WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Make sure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. •... -
Page 58: Cutting Unit Maintenance
• Only backlap at low idle engine speed. cutting units will not raise or function properly. Note: Additional instructions and procedures on backlapping are available in the Toro Sharpening Reel and DANGER Rotary Mowers Manual, Form No. 80-300SL. Contact with the cutting units could cause Note: For a better cutting edge, run a file across personal injury. -
Page 59: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking-soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly charge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 60 Notes:...
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- Page 63 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.