Toro Reelmaster 7000 Manuals

Manuals and User Guides for Toro Reelmaster 7000. We have 1 Toro Reelmaster 7000 manual available for free PDF download: Service Manual

Toro Reelmaster 7000 Service Manual

Toro Reelmaster 7000 Service Manual (315 pages)

Brand: Toro | Category: Lawn Mower | Size: 27.66 MB

Table of Contents

This Page Is Intentionally Blank.

3
- Service Manual
  1
- Table of Contents
  3
- General Safety Instructions 1
  5
- Chapter 1 -- Safety
  
  6
- Chapter 2 -- Product Records and Maintenance
  
  11
  - Maintenance
    11
  - Product Records
    11
  - Equivalents and Conversions
    12
  - Torque Specifications
    13
Chapter 3 Kubota Diesel Engine

17
- General Information
  17
- Kubota Workshop Manual, Diesel Engine
  17
- Chapter 4 -- Hydraulic System
  
  18
  - Service and Repairs
    17
  - Specifications
    17
  - Specifications
    18
  - General Information
    19
    
    Operator's Manual
    19
    
    Service and Repairs 3
    19
    
    Air Filter System
    20
    
    Exhaust System
    22
    
    Fuel System
    24
    
    Check Fuel Lines and Connections
    25
    
    Drain and Clean Fuel Tank
    25
    
    Fuel Tank Installation
    25
    
    Fuel Tank Removal
    25
    
    Radiator
    26
    
    Engine
    28
    
    Engine Removal
    29
    
    Engine Installation
    30
    
    General Information 4
    31
    
    Pump Adapter Plate
    32
    
    Hydraulic Schematic 4
    35
    
    Hydraulic Hoses
    40
  - Hydraulic Schematic
    44
  - Hydraulic Flow Diagrams
    46
    
    Mow Circuit
    55
    
    Steering Circuit
    57
    
    Engine Cooling Fan Circuit
    59
  - Special Tools
    60
    
    Hydraulic Test Fitting Kit
    62
    
    Measuring Container
    63
  - Troubleshooting
    64
  - Testing
    70
    
    Adjustments 4
    77
    
    Steering Cylinder Internal Leakage Test
    92
    
    Service and Repairs 4
    93
  - Adjustments
    102
  - Service and Repairs
    103
    
    General Information 5
    103
    
    Special Tools 5
    106
    
    Gear Pump
    108
    
    Gear Pump Service
    110
  - Eaton Model 72400 Servo Controlled Pis
    114
    
    Rear Axle Motor
    122
    
    Front Wheel Motors
    124
  - EATON MODEL 74318 and 74348 PISTON MOTORS
    126
    
    Cutting Reel Motor Service
    128
    
    Mow Control Manifold
    132
    
    Mow Control Manifold Service
    134
    
    Steering Control Valve
    136
  - Sauer--Danfoss Steering Unit Type Ospm
    138
    
    Steering Cylinder
    140
    
    Steering Cylinder Service
    142
    
    Engine Cooling Fan Motor
    144
    
    Engine Cooling Fan Motor Service
    146
    
    Fan Control Manifold
    148
    
    Fan Control Manifold Service
    150
    
    Lift Control Manifold
    152
    
    Lift Control Manifold Service
    154
    
    Lift Circuit Junction Manifold
    156
    
    Lift Cylinder Service
    162
    
    Hydraulic Reservoir
    164
    
    Hydraulic Oil Cooler
    166
Chapter 5 Electrical System

169
- Electrical System Quick Checks 5
  169
- General Information
  170
  - Operator's Manual
    170
    
    CAN--Bus Communications
    170
    
    Toro Electronic Controllers (TEC)
    170
- Electrical Drawings
  171
- Special Tools
  172
  - Diagnostic Display
    173
- Troubleshooting
  174
  - Verify Diagnostic Display Input Functions
    174
    
    Verify Diagnostic Display Output Functions
    177
    
    Starting Problems
    178
    
    Adjustments 5
    179
    
    General Run & Transport Problems
    179
    
    Cutting Unit Operating Problems
    180
- Electrical System Quick Checks
  181
  - Battery Test (Open Circuit)
    181
    
    Charging System Test
    181
    
    Glow Plug System Test
    181
    
    Check Operation of Interlock Switches
    182
- Adjustments
  183
  - Mow/Transport Sensor
    183
    
    Component Testing 5
    183
    
    Cutting Unit Position Sensor
    184
- Component Testing
  185
  - Ignition Switch
    185
    
    Service and Repairs 5
    185
    
    Fuses
    186
    
    Indicator Lights
    187
    
    PTO Switch
    189
    
    Cutting Unit Lift Switch
    190
    
    Headlight Switch
    191
  - Engine Cooling Fan Switch
    192
  - Seat Switch
    193
  - Parking Brake Switch
    194
  - Mow/Transport Sensor
    195
  - Cutting Unit Position Sensor
    196
  - Backlap Switches
    197
  - Glow and Main Power Relays
    198
  - Start Relay
    199
  - Reel Speed Potentiometer
    200
  - Hydraulic Solenoid Valve Coils
    201
  - Traction Neutral Switch
    202
  - Diode Assembly
    202
  - Toro Electronic Controller (TEC)
    203
  - Engine Coolant and Hydraulic Oil Temperature Senders
    204
  - Specifications 6
    204
  - Fuel Pump
    205
  - Fuel Stop Solenoid
    206
  - Engine Temperature Sender
    207
  - Oil Pressure Switch
    208
- Service and Repairs
  209
  - Battery Storage
    209
  - Battery Care
    209
  - Battery Service
    210
    
    Battery Inspection and Maintenance
    210
    
    Battery Removal and Installation
    210
    
    Battery Specifications
    210
    
    Battery Testing
    211
    
    Battery Charging
    212
  - Hydraulic Solenoid Valve Coils
    213
Chapter 6 Axles, Planetaries and Brakes

215
- General Information 6
  215
- Specifications
  216
- General Information
  217
  - Operator's Manual
    217
- Service and Repairs
  218
  - Brake Assembly
    218
    
    Brake Inspection and Repair
    220
    
    Planetary Wheel Drive Assembly
    222
    
    Planetary Wheel Drive Service
    224
    
    Rear Axle Assembly
    228
    
    Rear Axle Service
    230
    
    Bevel Gear Case and Axle Case
    232
    
    Differential Shafts
    236
    
    Axle Shafts
    237
    
    Input Shaft/Pinion Gear
    238
    
    Differential Gear
    240
    
    Pinion Gear to Ring Gear Engagement
    243
Chapter 7 Chassis

245
- General Information
  246
  - Cutting Unit Identification
    246
  - Operator's Manual
    246
- Service and Repairs
  248
  - Steering Column
    248
  - Console Arm
    250
  - Lift Arms for Front Cutting Units (#1, #4 and #5)
    252
- Chapter 8 - - DPA Cutting Units
  
  253
  - Lift Arms for Rear Cutting Units (#2 and #3)
    254
    
    Operator Seat
    256
    
    Operator Seat Service
    258
    
    Operator Seat Suspension
    260
    
    Hood
    262
Chapter 8 Dpa Cutting Units

265
- Specifications 8
  265
- Specifications
  266
- General Information
  267
  - Cutting Unit Operator's Manual
    267
- Special Tools
  268
- Factors that Can Affect Cutting Performance
  272
  - Repair Information
    272
- Set up and Adjustments
  275
  - Characteristics
    275
  - Reel Bearing Adjustment
    276
  - Service and Repairs 8
    276
  - Leveling Rear Roller
    277
- Service and Repairs
  278
  - Hydraulic Reel Motor
    278
  - Cutting Unit Removal and Installation
    279
- Backlapping
  280
- Bedbar Assembly
  282
- Bedbar Adjuster Service
  284
- Bedknife Replacement and Grinding
  286
- Reel Assembly Removal and Installation
  288
  - Reel Assembly Installation
    289
  - Reel Assembly Removal
    289
- Reel Assembly Service
  292
- Preparing Reel for Grinding
  294
- Front Roller
  296
- Rear Roller
  297
- Roller Service
  298
- Chapter 9 -- Foldout Drawings
  
  305
  - Electrical Schematic
    305
  - Hydraulic Schematic
    305
  - Wire Harness Drawings
    305
    
    Electrical Schematic 9
    308

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