Honda Prelude 1993 Service Manual page 23

Standards and Service Limits
d l
Manual Transmission - Section 13 (cont
MEASUREMENT
STANOARD INEW) I
SERVICE LIMIT
Spacer collar
lCountershaft
2nd gear)
L D .
o . D .
Length
B
36.48-36.49 {1.4362-1.4366)
4 1 . 9 8 9 - 4 2 . O 0 0
{ 1 . 6 5 3 1 - 1 . 6 5 3 5 )
2 9 . O 2 - 2 9 . O 4
( 1 . 1 4 2 5 - 1 . 1 4 3 3 )
29.O7 -29.09 (' |. 144-1. 1 45)
3 6 . 5 0 ( 1 . 4 3 7 1
4 1 . 9 4 ( 1 . 6 5 2 )
Space collar
(Mainshaft 4th and
5th gear)
L D .
o . D .
L e n g t h
B
- J o
a -
l a
3 1 . 0 0 2 - 3 1 . 0 1
2 ( 1 . 2 2 0 5 - 1 . 2 2 0 9 )
3 7 . 9 8 9 - 3 8 . O O O
( 1 . 4 9 5 6 - 1 . 4 9 6 1
)
56.45,56.55 12.222-2.2261
26-03-26.08 (1.0248-1.0268)
3 1 . 0 6 ( 1 . 2 2 3 )
3 7 . 9 4 ( 1 . 4 9 4 )
Reverse idler gear
L D .
Gear-lo reverse gear shalt clearance
20.o1 6-20.O43 (0.7880-0.7891
l
0.036-0.084 {o.oo1 4-0.00331
20.09 (o.7909|
0.160 to.ooo6l
Syncro ring
Ring-to gear clearance (ring pushed against
gearl
o.85- 1. 10 (0.034-0.043) 0 . 4 0 { o . o 1 6 l
Dual cone
sYncnro nng
Clearance (ring pushed against gear)
Outer synchro ring to_gear
Inner synchro ring-to gear
Outer synchro ring-to synchro cone
0.95-1.68 (0.037-0.066)
o.5-1.O (0.02-0.04)
o.5-1.O (0.02-O.041
0.6 (0.024)
o . 3 ( 0 . o 1 1
0 . 3 ( 0 . 0 1 )
Shift fork
Finger thickness
M215, M2S4
M2F4
Fork to syncro sleeve clearance
6.2,6.4 1O.244-0.2521
7 . 4 , 7 . 6 ( O . 2 9 1 - 0 . 2 9 9 )
o.35-0.65 t0.01 4-0.026)
1 . O ( 0 . 0 3 9 )
Reverse shitt fork
a t A
a t B
a t A
a t B
Pawl groove width
r i ' w , s r o u v c w , u u ,
A
F o r k ' t o r e v e r s e i d l e g e a r c l e a r a n c e I
Groove width
Fork-to-tifth/
B
reverse shift
shalt clearance
1 3 . 0 - 1 3 . 3 ( 0 . 5 1 - 0 . 5 2 )
0 . 5 - 1 . 1 ( 0 . 0 2 - 0 . 4 3 1
7.O5-7.25 10.27 a-O.25541
7 .4-7 .7 tO .29-O .301
o.o5-0.35 10.002-o.o14)
0.4,o.8 {o.02-0.03)
1 . 8 ( 0 . 0 7 )
o.5 to.02l
1 . 0 { o . 0 4 )
Shift arm
L D .
Shift arm-to-shaft clearance
Shift tork diameter at contact area
Shift-arm-ro-shaft
lork shaf t clearance
1 5.973-1 6.000 {O.6289-0.6299)
o.005,0.059 to.ooo2-o.oo23)
1 2.9-1 3.O (0.508-0.51 2)
0.2-o.5 to.ol -o.02l
Select lever
Pin size of contact area
Select lever to-shitt peice clearance
Shaft outer diameler
Shift arm cover clearance
7.9,8.O (O.31 1-0.3' I 5)
o.o5 0.25 10.002-o.o10)
1 5 . 4 1 - 1 5 . 6 8 ( 0 . 6 0 7 - 0 . 6 1 7 )
0.032-o. 1 02 (0.OO1 3-0.0040)
o.5 (0.o20)
Shift arm lever
o . D .
Tlansmission housing clearance
1 5.941-1 5.968 {0.6276-0.62871
0.027-0. 1 39 (O.001 1 -O.OO55)
lntedock
Eore diameter
Shitt arm lever clearance
1 6.00-1 6.O5 10.630'0.632)
0.032-0. 1 09 (0.001 3-o.oo43)
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