Toro Greensmaster eFlex 1021 Service Manual page 151

Disassembling the Handle Assembly
Greensmaster ® eFlex 1021
20248SL Rev A
Note: Refer to Figure 84
1. Park the machine on a level surface. Ensure that the key switch is in OFF
position and the traction control is in NEUTRAL.
2. Disconnect the battery pack; refer to
(page 5–3).
3. Remove the 4 bolts that secures the control cover to the handle assembly.
Remove the control cover from the handle assembly.
4. Remove the 4 bolts that secures the lower handle cover to the handle
assembly. Remove the lower handle cover.
5. Remove the wire harness from bottom control cover.
6. Remove the 2 nuts (7) and bolts (33) that secures the bottom control cover
(26) to the upper receiver weldment (8).
7. Remove the 2 screw and washer assembly (33) that secures the bottom
control cover (26) to the upper receiver weldment (8). Remove the bottom
control cover from the upper receiver weldment.
8. Remove the throttle cable (27 in
9. Remove the brake cable; refer to
10. Remove the reel cable; refer to
11. Remove the cutting unit drive lever assembly; refer to
Cutting Unit Drive Lever Assembly (page
12. Remove the brake latch shaft; refer to
(page 6–11).
13. Remove the flange nut (7) and bolt (21) from the upper receiver weldment (8)
which acts as a throttle arm stop bolt.
14. Remove the nut (20), washer (2) and bolt (30) that secures the throttle arm
(1) to the handle assembly (3). Remove the throttle arm from the handle
assembly.
15. If necessary, remove the screw (32) that secures the throttle lever (34) to the
throttle arm (1). Slide and remove the throttle lever from the throttle arm.
16. If necessary, remove the flange bushings (31) from the throttle arm (1).
17. Remove the 4 screws (item 1 in
(4) to the handle assembly.
18. Disconnect the main wire harness from the Infocenter (2) and key switch (5).
19. Remove the flange nut (Item 7 in
secures the brake lever (6) to the upper receiver weldment (8). Remove the
brake lever from the upper receiver weldment.
20. If necessary, remove the flange bushings (5), flange nut (13) and bolt (12)
from the brake lever (6).
21. Remove the 2 bolts (11 and 16) that secures the lift assist handle (27) to the
upper receiver weldment (8).
22. Remove the nut (9) and bolt (29) that secures the upper receiver weldment
(8) to the lower handle (19).
23. Disconnect the wire harness from the potentiometer sensor (item 16 in
Figure 85) and proximity sensor (18). Slide and remove the upper receiver
weldment from the lower handle assembly.
24. If necessary, remove the cotter pin (item 18 in
(15) and clevis pin (14) that secures the handle adjuster assembly (22) to the
upper receiver weldment (8).
and Figure 85 during this procedure.
Connecting the Lithium Battery Pack
Figure 85).
Removing the Brake Cable (page
Removing the Reel Cable (page
6–9).
Disassembling the Brake Latch Shaft
Figure 85) that secures the Infocenter mount
Figure 84) and shoulder screw (4) that
Page 6–15 Controls, Wheels and Accessories : Service and Repairs
6–4).
6–7).
Disassembling the
Figure 84) and bearing spacer