Table of Contents
Related Manuals for Toro 04042
Summary of Contents for Toro 04042
- Page 1 Form No. 3380-215 Rev A Greensmaster ® eFlex ® 1800 and 2100 Traction Unit Model No. 04042—Serial No. 314000001 and Up Model No. 04043—Serial No. 314000001 and Up G017154 *3380-215* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
This manual identifies potential hazards and has safety You may contact Toro directly at www.Toro.com for product messages identified by the safety alert symbol (Figure 2), and accessory information, help finding a dealer, or to register which signals a hazard that may cause serious injury or death your product. -
Page 3: Table Of Contents
Cleaning the Machine..........37 Safety ................4 Storage ................38 Safe Operating Practices........... 4 Storing the Machine..........38 Toro Mower Safety ..........5 Removing the Machine from Storage......38 Sound Power Level ..........5 Sound Pressure Level..........5 Vibration Level ............6 Safety and Instructional Decals ......... 7 Setup ................10... -
Page 4: Safety
Safety • Watch out for traffic when crossing or near roadways. • Stop the blades rotating before crossing surfaces other than grass. This machine meets or exceeds CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI B71.4-2012 specifications • When using any attachments, never direct discharge of in effect at the time of production. -
Page 5: Toro Mower Safety
Toro Mower Safety parts. The warranty may be voided if used with unapproved attachments or parts. The following list contains safety information specific to Toro products or other safety information that you must know that Sound Power Level is not included in the CEN, ISO, or ANSI standard. -
Page 6: Vibration Level
EN 836. Hand-Arm • Model 04043: • Model 04042: This unit has a sound pressure level at the operator’s ear Measured vibration level for right hand = 0.24 m/s of 68 dBA, which includes an Uncertainty Value (K) of 1 dBA. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 120-9571 1. Lower the lever to disengage the traction. 120-9573 1. - Page 8 121–4685 1. EZ-Turn switch 2. On 3. Off 4. Start (machine) 115-7271 119-7523 1. Engage the reel. 3. Disengage the reel. 2. Engage the lever. 4. Disengage the lever. 1. Warning—read the Operator's Manual. 2. Explosion hazard—no sparks or open flames. 3.
- Page 9 119-7570 1. Warning—read the Operator's Manual; keep batteries sheltered, do not store in direct sunlight. 119-7571 1. Warning—read the Operator's Manual; do not use a battery with a cracked or damaged housing.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Target plate Install the target plate. Bolt, 3/8 x 3/4 inch Install the cutting unit to the traction unit Handle retainer Install the handle retainers Hair pin cotter Battery pack Install the battery pack. -
Page 11: Installing The Target Plate
Note: Determine the left and right sides of the machine from the normal operating position. Installing the Cutting Unit to the Traction Unit Installing the Target Plate Parts needed for this procedure: Parts needed for this procedure: Bolt, 3/8 x 3/4 inch Target plate Procedure Procedure... -
Page 12: Installing The Handle Retainers
Installing the Handle Retainers Parts needed for this procedure: Handle retainer Hair pin cotter Figure 5 Procedure 1. Transmission coupling 1. While supporting the handle, remove the cable ties securing the handle clamps to the side plates (Figure 7). 4. Maneuver the traction unit frame (Figure 6) forward until it engages the cutting unit pivot arms. - Page 13 7. Place the battery pack on the base with the connector 2. Cut the cable tie securing the battery charger to the port toward the rear of the machine.
- Page 14 supply connector to the battery base using the fasteners previously removed. 11. Remove the screwdriver holding the battery base in the up position, and gently lower the battery platform to the machine frame. Important: Do not pinch the wiring harness between the frame and platform.
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Page 15: Adjusting The Ez-Turn Sensor
G017237 Figure 13 1. T-handle connector 2. Main power supply connector on the battery platform G0172357 Figure 14 16. Charge the battery as described in the instructions that 1. Sensor light (on top) 5. 1-1/2 inch (3.8 cm) block came with the battery charger. 2. -
Page 16: Installing The Optional Transport Wheels
3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft. 4. Repeat the procedure on the opposite side of the Installing the Optional machine. -
Page 17: Product Overview
Product Overview G017385 Figure 18 1. Pitch arm contact point G017155 Figure 19 1. Operator presence control 6. Grass basket 2. Traction & reel drive 7. Cutting unit engagement lever 3. Handle 8. Transport wheels 9. Electric motor 4. Service brake 5. -
Page 18: Controls
Controls G017156 Figure 21 1. Parking brake latch 2. Service brake Figure 20 1. EZ-Turn switch 6. Handle 2. Open space for optional 7. InfoCenter LCD display Parking Brake Latch lights 3. Parking brake latch 8. Key switch Use the parking brake latch (Figure 21) in conjunction with 4. - Page 19 to regulate the machine ground/cutting speed. The current speed setting is reflected on the InfoCenter LCD display. Note: In order for the machine to move, you must have both the traction lever engaged and the speed control off of the zero speed position. G017386 Figure 23 Figure 22...
- Page 20 Kickstand The kickstand (Figure 25) is mounted to the rear of the machine and is used to raise the rear of the machine for installation or removal of the transport wheels and to keep the machine for falling onto the handle when you remove the reel. •...
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Page 21: Specifications
Contact your Authorized Service Dealer or Figure 27 Distributor or go to www.Toro.com for a list of all approved 1. Handle clamp 3. Carriage bolts attachments and accessories. -
Page 22: Turning On The Machine
5. Set the speed control to Zero, engage the traction drive, tip the front of the machine up, and slowly increase the machine speed to begin moving. 6. Adjust the speed control to operate the mower at the desired ground speed and transport the mower to the desired destination. -
Page 23: Operating The Mower
G017296 Figure 29 1. Alignment stripes Operating in Low Light Conditions Figure 30 1. Neutral 3. Traction drive-engaged When operating in low light conditions, use the LED Light (transport) Kit, Model 04265. This kit is specially designed to work well 2. -
Page 24: Checking The Operation Of The Interlock Switches
Checking the Operation of the 4. Turn off the machine and return the traction lever to neutral. Interlock Switches Brake Interlock Switch Service Interval: Before each use or daily 1. Ensure that the kickstand is down. CAUTION 2. With the machine on and the service brake engaged If the safety interlock switches are disconnected or (not the parking brake latch) with moderate force, press damaged the machine could operate unexpectedly... -
Page 25: Using The Infocenter Lcd Display
This will reduce the power needed to run the Shipping Kit (120-4600). These instructions are available for reel and increase the amount of work the machine will download from www.toro.com. perform on each charge. Caring for the Battery Pack... - Page 26 (used to calculate the target RPM). machine faults. Refer to the Service Manual Target RPM Lists the desired motor RPM as indicated by or your Authorized Toro Distributor for more the speed control setting. information on the Faults menu and the information contained there.
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Page 27: Releasing The Transmission
Note: If you inadvertently change the language or contrast to a setting where you can no longer understand or view the display, contact your Authorized Toro Distributor for assistance in resetting the display. Releasing the Transmission If the machine becomes disabled with the motor brake on, you can disengage the drum from the transmission to allow the machine to be maneuvered. -
Page 28: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Bedbars: Standard and Optional (Flex/eFlex 2100 Mowers) Part Number Description Aggressiveness Comments 106-2468-01 Non-Aggressive Less Red, standard 99-3794-03 Aggressive More Black Bedbars: Standard and Optional (Flex/eFlex 1800 Mowers) 110-2282-01 Non-Aggressive... -
Page 29: Maintenance
Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 30: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check that pivot joints operate freely. Clean the battery case and motor cooling fins. -
Page 31: Premaintenance Procedures
Premaintenance Lubrication Procedures Greasing the Motor Coupler Disconnecting the Battery Service Interval: Yearly Grease Type: General-purpose grease. Before performing maintenance on the machine, disconnect the machine from the battery pack by pulling the T-handle 1. Turn off the machine and disconnect the battery pack. connector off of the main power supply connector. -
Page 32: Electrical System Maintenance
Shipping the Battery Pack for Service If your battery pack requires service, contact your Authorized G017424 Toro Distributor for assistance. If you must ship the Figure 36 battery pack, obtain the Battery Shipping Kit, part number 120-4600. This kit contains the proper tape, labeling, 1. -
Page 33: Servicing The Traction Interlock Switch
4. Loosen the interlock switch mounting fasteners (Figure C. Check the fuse and replace it if it is blown. 38). Only use Toro fuse number 119-1208 to replace this fuse. This fuse is specially 5. Place a 0.062 inch (1.6 mm) thick shim between the designed for the battery pack and other “will... -
Page 34: Servicing The Brake Interlock Switch
Servicing the Brake Interlock Brake Maintenance Switch Adjusting the Service/Parking 1. Turn off the machine and disconnect the battery pack. Brake 2. Remove the console cover. 3. Engage the service brake lever and engage the parking If the service/parking brake slips when operated, an brake latch. -
Page 35: Belt Maintenance
Belt Maintenance E. Tighten the bearing housing mounting nut. F. Install the belt cover. Inspecting the Reel Drive Belt Transmission Cover Access Service Interval: Every 1,000 hours Hole Make sure the reel drive belt is properly tensioned to ensure proper operation of the machine and unnecessary wear. Remove the rubber plug (Figure 43) from the hole in the front of the transmission if you need to access the reel clutch. -
Page 36: Controls System Maintenance
Controls System Maintenance Adjusting the Reel Control If the reel control does not properly engage, an adjustment G019886 is required. Figure 44 1. Turn off the machine and disconnect the battery pack. 1. Engaged 2. Disengaged 2. Ensure that the reel control is disengaged. 3. -
Page 37: Cleaning
Cleaning Cleaning the Machine Service Interval: After each use After each use, wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the shift lever plate, the InfoCenter, the power center, and the machine power connector. -
Page 38: Storage
Storage Storing the Machine 1. Clean the machine. Important: You can wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the shift lever plate, the InfoCenter, the power center, and the machine power connector. - Page 39 Warranty coverage - Tier #1: Full warranty coverage applies to the first two years (730 days) from product purchase invoice date or 820 kWh of battery output, whichever occurs first. If a warrantable failure occurs during Tier 1, Toro will replace the battery with a new or remanufactured battery at no charge to you.
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Page 40: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.